Lignostone® Transformerwood®

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1 Lignostone Transformerwood High-performance insulation components for oil filled power transformers 浸油大功率变压器用的高效绝缘组件 05/2014 Lignostone Laminated densified wood 强化层压木

2 The experience of one century 百年经验 2 Röchling Engineering Plastics

3 Ein Jahrhundert Erfahrung The experience of one century For almost one century Röchling Engineering Plastics KG has been manufacturing the insulation material Lignostone Transformerwood for use in oil filled transformers. This outstanding material enjoys an excellent reputation within the international transformer industry. What is special about Lignostone Transformerwood? Selected red beech veneers from highest quality are used Of all known timbers the wood of the red beech (Fagus sylvatica) has the best electrical and mechanical characteristics with respect to the use as insulation material in oil-filled transformers. These trees only grow in Europe. The peeled veneers used for Lignostone Transformerwood are subject to stringent quality specifications and come from sustainable forest management. Large dimensions up to 4,200 x 3,400 mm Large sheets and tangentially layered rings allow the production of large-sized, one-piece components, such as pressure rings and beams, with high mechanical strength and exact specific weight. Utilisation of modern hydraulic presses with very close press tolerances Sheets with tight tolerances minimize the need for further processing. In many cases planing or sanding is not necessary. Moisture content < 5 % The lower moisture content reduces the drying time during the vapourphase and thus saves energy and costs. In addition, it reduces the risk of corrosion of metal parts of the active part of the transformer. You are buying wood, not water! Fast oil absorption Due to its continuous capillaries Lignostone Transformerwood can be dried very quickly and filled with oil air-free. This reduces the energy consumption and makes Lignostone Transformerwood resistant to high-voltage. 100% metal detected During its manufacturing Lignostone Transformerwood is tested with modern metal detectors up to four times on potential dangerous metal inclusions. Each veneer is metal checked. Own high-voltage and materials laboratory Röchling has its own laboratories for performing mechanical and electrical testing (up to 200 kv under oil). Thus our products always meet international standards. World-wide machining centres Röchling has its own machining factories, warehouses with semifinished products and qualified partner companies on the spot worldwide. This allows personal counselling, short routes and quick delivery times. We are ISO 9001:2008 certified Our Quality Management System has been certified since 1994 and thus ensures our continuously high product and service quality and process reliability. R&D in cooperation with the University of Osnabrück Unlike any other supplier in the world, we have sound, scientifically exact evidence regarding the electrical properties of our materials. We work closely with the High Voltage Laboratory of the Hochschule Osnabrück University of applied sciences, where we obtain PD values of Lignostone Transformerwood. 劳士领工程塑料公司生产的高效绝缘材料 Lignostone Transformerwood 有将近一百年的悠久历史, 产品广泛应用于浸油变压器 这种出类拔萃的高品质材料在国际变压器产业中享有极高的声誉 Lignostone Transformerwood 有什么特点? 选用高品质的欧洲山毛榉 ( 水青冈 ) 单板就作为绝缘材料在浸油变压器中的应用而言, 在所有众所周知的木材中, 欧洲山毛榉木 ( Fagus sylvatica ) 具有极高的电气稳定性和机械强度 Lignostone Transformerwood 旋切单板仅选用生长在欧洲的树种, 达到了最严格的质量要求, 来源于可持续的林业经济 最大尺寸达 4,200 x 3,400 mm 大型板材和沿切线方向层压环可实现制备压环和横梁等大尺寸机械强度高和比重精确的单件组件 应用层压公差最小的液压层压工艺公差小的板材降低了在其他加工流程中的投入 在许多情况下可放弃刨平或磨削 水份含量 < 5 % 水份含量比较小, 缩短干燥时间, 从而节省能源和降低成本 此外, 变压器有源部件中的金属件腐蚀危险性下降 您买的是木材, 不是水! 吸油快速 Lignostone Transformerwood 由于其有多孔毛细管, 可非常快速脱水, 加油时无空气混入 这就降低了能量消耗, 使 Lignostone Transformerwood 具有耐高电压特性 100% 检查金属杂质 Lignostone Transformerwood 在生产流程中运用最现代的金属探测仪检查可能混入的危险金属杂质达四次 每块投放的单板均进行检查 公司自己的高压电和材料试验室劳士领公司设有自己的试验室, 进行机械和电气检测 ( 在浸油中小于 200 kv ) 因此, 本公司的产品始终符合国际标准 分布在世界各地的生产基地劳士领公司建有自己的生产基地 半成品库房以及高素质的合作企业, 遍及世界 这就实现了面对面咨询 近距离以及快速交货周期 本公司已获得 ISO 9001:2008 认证本公司的质量管理系统自 1994 年以来获得认证, 保证本公司持之以恒的高品质和服务质量以及流程的可靠性 产品研发与德国奥斯纳布吕克大学的合作作为世界上唯一的供应商, 本公司在我们所提供的材料的电气特性上具备健全的 科学严谨的知识体系 为此, 本公司与德国奥斯纳布吕克大学高压电试验室密切合作, 本公司产品送该试验室测定 Lignostone Transformerwood 的 PD 值 Röchling Engineering Plastics I 3

4 Our standard range 本公司的产品范围 Sheets Standard size: 2000x1000x10 to120 mm 2000x1200x10 to120 mm 2000x1300x10 to120 mm 2000x1600x10 to120 mm 2400x2000x10 to120 mm Other sizes on request. Maximum size: 4200 x 3400 mm Thickness up to 300 mm Coil clamping rings Single piece up to 3400 mm in diameter with tangential or crosswise lamination. Thickness up to 300 mm 板材 标准尺寸 : 2000x1000x mm 2000x1200x mm 2000x1300x mm 2000x1600x mm 2400x2000x mm 其他尺寸的板材可按需供货 最大尺寸 : 4200 x 3400 mm 厚度达 300 mm 压环 整片压环直径达 3400 mm, 迭片结构为沿切线方向或十字交叉 厚度达 300 mm Pressure beams Single piece up to 5500 mm in length fully machined. Thickness up to 300 mm 夹件 最大长度达 5500 mm, 整块机加工成品 厚度达 300 mm Fasteners 连接件 M8 M24 ex stock Standard length: 1000 mm M8 M24 仓库交货标准长度 : 1000 mm Round rods Standard length: 2000 mm Diameter 6 to 28 mm Machined components The fabrication of CNC machined components as per drawings is our strength.we utilize versatile modern CNC, special and automatic machines. 圆棒 标准长度 : 2000 mm 直径 6 28 mm 预制件 本公司的优势是按照客户提供的图纸生产复杂的预制件, 为此我们采用多功能 现代的数控机床和特种机床以及自动装置加工生产 4 Röchling Engineering Plastics

5 Over the decades Lignostone Transformerwood has proved an indispensable construction and insulating material, particularly for power and distribution transformers and ideal for these applications. Common components made of Lignostone Transformerwood are: Top and bottom coil clamping rings or multi-sectional pressure parts Platforms Pressure beams Lead and cleat support Step blocks Shield rings Potential rings Pressure blocks Fasteners 正是在大功率变压器和配电变压器的应用领域内,Lignostone Transformerwood 数十年以来是一种不可获缺的结构型绝缘材料, 最适宜于这一应用领域 由 Lignostone Transformerwood 生产的典型部件如下 : 上 下压环或扇形压件 托板 夹件 导引支撑 阶梯木块 电位环 梯度环 扇形压件 连接件 Power transformer with Lignostone Transformerwood insulating parts 带 Lignostone Transformerwood 绝缘组件的大功率变压器 (672 MVA / 525 kv) Multi-sectional pressure part 压环 - 扇形压件 Step blocks 阶梯木块 Tangential laminated coil clamping ring 沿切线方向层压环 (MX/2-E3, 1,300 kg, 2900 x 2590 x 100 mm) Röchling Engineering Plastics I 5

6 Material description 材料说明 II = crosswise II = 十字交叉 Lignostone Transformerwood is a laminated densified wood according to IEC It consists of red beech veneers, which are joined together with thermosetting synthetic resins under high pressure and heat. Lignostone Transformerwood 强化层压木执行 IEC 标准 以精选的欧洲山毛榉 ( 水青冈 ) 单板为基本材料, 以热固性合成树脂为粘结剂, 经高压和高温压制而成 Lignostone Transformerwood is characterized by the following properties: Good electrical insulation properties High mechanical strength at low specific density Easy and fast to dry Very good oil absorption Lignostone Transformerwood 具有以下特点 : 电气绝缘性能好 在比重小条件下机械强度高 干燥性好且快速 吸油性非常好 I = parallel I = 平行 X = tangential X = 沿切线方向 Different laminations 不同的层压 Red beech peeled veneers (Fagus sylvatica) 山毛榉旋切单板 ( Fagus sylvatica ) 6 Röchling Engineering Plastics

7 Key to identification 标记缩写字母 Partial discharge test (PD) 局部放电测量 (PD) PD test set-up PD 检测结构 100 mm 100 mm Key to identification 标记缩写字母 120 mm Lamination direction 层压方向 Distance of electrodes 10 mm 电极间距离 10 mm Degree of density Key 缩写 L Explanation 说明 Low density 低密 Specific gravity: 密度 : 0,75-1,10 g/cm 3 Sizes of the test sample 样品尺寸 50 mm 密度等级 M Medium density 中密 Specific gravity: 密度 : 1,10 1,30 g/cm 3 H High density 高密 Specific gravity: 密度 : 1,30 1,40 g/cm 3 Lamination 迭片结构 I parallel 平行 II crosswise 十字交叉 Veneer thickness 单板厚度 Resin 树脂类型 X 2 E3 tangential 沿切线方向 2 mm Resin for electrical applications 电气型树脂 99 % Testing of PD under oil (Shell Diala D) 在浸油中执行 PD 检测 (Shell Diala D) Test results 检测结果 Probability 概率 Veneer quality 单板质量 (SQ) Standard quality 标准质量 Field strength E at 3,3 kv/mm 1) onset of PD: 使用局部放电测量 ( PD) 时的场强 E : Fullfills the requirements of IEC 符合 IEC 的要求 10 % (HQ) (TQ) High Quality 高品质 Top Quality 顶级品质 Field strength E at 4,7 kv/mm 1) onset of PD: 使用局部放电测量 ( PD) 时的场强 E : Surpasses the requirements of IEC 超过 IEC 的要求 Field strength E at 5,1 kv/mm 1) onset of PD: 使用局部放电测量 ( PD) 时的场强 E : Surpasses by far the requirements of the IEC 远远超过 IEC 的要求 SQ HQ TQ 1 % Feldstärke beim Einsatz von Teilentladung TE (kv/mm) Field strength at the onset of PD (kv/mm) Field strength at the onset of PD (kv/mm) 使用局部放电 PD(kV/mm) 时的场强 (1) Weibull distribution Veneer grade SQ Cumulative frequency (2) Weibull distribution Veneer grade HQ Cumulative frequency (3) Weibull distribution Veneer grade TQ Cumulative frequency (Source/ 资料来源 :University of applied sciences 德国奥斯纳布吕克大学 ) 1) 1% probability Weibull distribution. The measuring sensitivity for all measurements of PD was < 2 pc Weibull 分布概率 1% 对于所有 PD 测量的测量灵敏度 < 2 pc Example: LII/2 E3 (SQ) means: Low density crosswise lamination veneer thickness 2mm electric type Standard quality 示例 :LII/2 E3 (SQ) 含义 : 低密 十字交叉层压 单板厚度 2mm 电极类型 标准质量 Röchling Engineering Plastics I 7

8 Technical Data 技术参数 Designation 标识 Röchling IEC LI/2-E3 3 ) 4) 3) 4) MI/2-E3 (SQ),(HQ),(TQ) (SQ),(HQ),(TQ) P1R P4R LII/2-E3 3) (SQ),(HQ),(TQ) C2R MII/2-E3 3) (SQ),(HQ),(TQ) C4R LX/2-E3 (HQ),(TQ) T2R 2) 3) 5) 6) MX/2-E3 (HQ),(TQ) T4R 2) 3) 5) 6) DIN 7707 KP KP KP KP KP KP Standard 检测标准 Sample size 样品尺寸 Unit 单位 parallel packed 平行层压 cross packed 十字交叉层压 tangential packed 沿切线方向层压 Specific gravity 密度 IEC g/cm 3 0,85 IEC 61061: 0,7-0,9 1,25 IEC 61061: 1,2-1,3 0,95 IEC 61061: 0,9-1,1 1,25 IEC 61061: 1,2-1,3 0,95 IEC 61061: 0,9-1,1 1,25 IEC 61061: 1,2-1,3 Mechanical properties 机械特性 Flexural strength 1 ) 7 ) 弯曲强度 Modulus of elasticity in flexure 1 ) 7 ) 弯曲弹性模量 Compressive strength 抗压强度 DIN EN ISO 178 DIN EN ISO 178 DIN EN ISO x20x20 mm Support distance: 支撑距离 320 mm 500x20x20 mm Support distance: 支撑距离 320 mm 10x10x10 mm MPa GPa MPa Oil absorption 吸油性 IEC % Physical properties 物理特性 Moisture content 水份含量 Operating temperature limit 工作温度极限 IEC DIN 7707 % C Volumen resistivity 特定容积电阻 IEC Ω x cm Electric strength 击穿强度 90 C IEC kv/ 3 mm SQ: 45 HQ: 50 TQ : 55 SQ: 45 HQ: 50 TQ : 55 SQ: 45 HQ: 50 TQ : 55 SQ: 45 HQ: 50 TQ : 55 HQ: 50 TQ : 55 HQ: 50 TQ : 55 Electrical properties 电气特性 Electric strength 击穿强度 Dissipation factor 介电损耗因素 90 C 50 Hz 25 C IEC IEC x100x10 mm oil impregnated 浸油 kv/ 25 mm tan δ SQ: 70 HQ: 80 TQ : 90 0,01 SQ: 70 HQ: 80 TQ : 90 0,01 SQ: 70 HQ: 80 TQ : 90 0,01 SQ: 70 HQ: 80 TQ : 90 0,01 HQ: 80 TQ : 90 0,01 HQ: 80 TQ: 90 0,01 Relative permittivity 相对介电常数 IEC x100x10 mm oil impregnated 浸油 ε r 3,7 4,1 3,7 4,1 3,7 4,1 8 Röchling Engineering Plastics

9 Remarks 1) Direction A, the fibers of the outside veneers must run in the longitudinal direction of the specimen. 2) Mechanical values depend on the average ring diameter. 3) Corresponding reduction and safety factors are to be taken into account when dimensioning insulating components. For mechanical loads please consider the support span to thickness ratio. For the performance of the mechanical and electrical tests the specimens were treated according to IEC Item 3. 4) Parallel laminated types contain up to 20% transverse fibers. 5) Tangential laminated rings have up to 20% radial grain. 6) Tangential laminated rings we manufacture only in High-Quality (HQ) and Top-Quality (TQ). 7) Parallel laminated types must be present in the tension zone at least four longitudinal layers. = parallel to the lamination = perpendicular to the lamination The data mentioned in this brochure are average values ascertained by current statistical returns and tests. The above data is provided purely for information and shall not be regarded as binding unless expressly agreed in a contract of sales. 备注 1) 方向 A, 外单板纤维必须是沿样品纵向 2) 机械强度测量值取决于中间环的直径 3) 在绝缘组件尺寸上必须考虑到减量 稳定性等因素 在机械负荷下, 要注意支架与组件高度的距离 执行机械和电气检测时, 按照 IEC ( 第 3 点 ) 规定, 试样经预处理 4) 平行层压品质的横向纤维比率达 20 % 5) 沿切线方向层压环径向纤维比率达 20 % 6) 我们生产切线方向的压环仅限于高品质 (HQ) 和顶级品质 (TO) 等级 7) 平行层压方向的层压木在张力区内至少必须有 4 个纵向单层存在 = 与层压平行 = 与层压垂直 上述参数值为平均值, 通过目前统计试验检测确定 上述数据仅是提供信息, 除非在销售合同中另有明确协议, 才具有约束力 Röchling Engineering Plastics I 9

10 Fasteners 连接件 Lignostone Transformerwood Fasteners properties: Lignostone Transformerwood 连接件特点 : Good electrical insulation properties High mechanical strength Resistant to transformer oils, weak acids and bases Corrosion resistant Non magnetic 电气绝缘能力好 机械强度高 耐变压器上的油污 弱酸和碱液 耐腐蚀性 抗磁 Lead support 导引支撑 Threaded rods and nuts 螺母和螺旋杆 10 Röchling Engineering Plastics

11 Square nuts 四角螺母 Lignostone Transformerwood square nuts are available in M8 M24 with h = d and h = 2 d ex stock. Lignostone Transformerwood 四角螺母 (M8 M24,h = d 和 h = 2 d) 仓库交货 Standard range square nuts 四角螺母的供货范围 Nominal diameter 额定直径 SW mm e1 mm H mm M8 M d SW M12 M e 1 h M M On request we produce Lignostone Transformerwood nuts in addition to those listed metric sizes in inch thread sizes. Special sizes can be produced on request. 根据客户需要, 本公司除了按所列的公制螺纹尺寸生产以外, 也按英制螺纹尺寸生产 Lignostone Transformerwood 螺母 特殊尺寸可根据客户需要生产 Threaded rods 螺杆 Standard nominal diameter: M8 M24 ex stock Standard length: 1000 mm Other sizes upon request. 标准尺寸 : M8 M24 仓库交货 标准长度 : 1000 mm 其他尺寸可按需供货 Röchling Engineering Plastics I 11

12 Fasteners 连接件 Tensile strength 抗拉强度 Nominal diameter 额定直径 M8 M10 Nut height 螺母高度 h = 1 d 2700 N 3000 N Nut height 螺母高度 h = 2 d 4500 N 7000 N Load Nut D Used test set up Pulling speed: 5mm/min Clamping length: 250 mm 使用的检测规程拉伸速度 :5mm/min 伸长长度 :250 mm M12 M N N N N Load H M20 M N N N N Average values 平均值 Starting torque 拧紧扭矩 Non lubricated thread 未润滑的螺纹 Oiled thread 已润滑的螺纹 (SAE 30) Nominal diameter 额定直径 M8 Nut height 螺母高度 h = 1 x d h = 2 x d M A (Nm) F V (N) M A (Nm) F V (N) 2, , , , Average values for the starting torque MA and the Pre-load FV M10 h = 1 x d h = 2 x d 5,2 5, ,8 7, 拧紧扭矩 MA 和预应力 FV 的平均测量值 M12 h = 1 x d h = 2 x d 8,5 8, ,4 13, M16 h = 1 x d h = 2 x d 25,0 25, ,0 32, M20 h = 1 x d h = 2 x d 33,0 33, ,0 56, M24 h = 1 x d h = 2 x d 40,0 40, ,0 64, Round rods 圆棒 Lignostone Transformerwood rods are available in a diameter of 6 28 mm available with a standard length of 2,000 mm ex stock. Special sizes can be produced upon request. Lignostone Transformerwood 圆棒 ( 直径 6 28 mm, 标准长度 2000 mm) 仓库交货 特殊尺寸可根据客户需要生产 12 Röchling Engineering Plastics

13 Insulating components for traction transformers 铁路电力机车变压器用的绝缘部件 A reliable power supply is vital for locomotives. We are a system supplier offering fully assembled components for traction transformers. These parts provide an extremely high level of electrical insulation combined with very good mechanical strength. They are successfully used since decades in mineral oil and synthetic ester e.g. Midel 机车能源供应非常重要 本公司为系统供应商, 为电力机车变压器提供全套安装好的部件 它们在机械强度高的条件下满足高绝缘性能 自数十年以来, 在矿物油和合成酯 ( 例如 :Midel 7131) 中, 得到成功的应用 Insulating components with Durostone Fasteners 带 Durostone 连接件的绝缘部件 Traction transformer of the Velaro Rus, Siemens Velaro Rus( 西门子 ) 提供的电力机车变压器 Röchling Engineering Plastics I 13

14 Lignostone Hybrid Lignostone 混合材料 red beech veneers 山毛榉单板 phenolic resin 酚醛树脂 glass fibre reinforcements 玻璃纤维增强 Glass fibre reinforcements 玻璃纤维增强 14 Röchling Engineering Plastics

15 Lignostone Transformerwood Hybrid Lignostone Transformerwood 混合材料 The innovation of a classic One big advantage of Lignostone Transformerwood, over laminated pressboard, is the higher mechanical strength. Röchling improved this by up to 40 % by adding two FRP-layers. Typical transformers, where Lignostone Transformerwood Hybrid is used, are for example: Oil-filled power transformers Oil-filled distribution transformers Traction transformers Furnace transformers Special transformers Benefits by using Lignostone Transformerwood Hybrid: Higher mechanical strength without changing dimensions Possibility of design optimization in associated with high cost savings by dimension reductions Reduction of size and weight We produce all Lignostone Transformerwood grades also as Lignostone Transformerwood Hybrid including tangential layered hybrid rings. Please ask for our technical data sheets including PD values. 百年老字号的创新 Lignostone Transformerwood 的最大优点是 : 其机械强度比胶合层压板明显提高 劳士领公司成功地通过插入两层玻璃纤维增强层, 使机械强度再次升高了 40 % 典型的变压器应用了 Lignostone Transformerwood 混合材料, 有以下例证 : 浸油大功率变压器 浸油配电变压器 铁路电力机车变压器 高炉变压器 特种变压器 Lignostone Transformerwood 混合材料应用优点 : 在尺寸相同的条件下机械强度提高 设计优化的可能性, 从而通过减小尺寸降低高成本 ( 变压器更紧凑 ) 尺寸和重量降低 也作为 Lignostone Transformerwood 混合材料, 包括沿切线方向层压混合材料环在内, 本公司生产所有的 Lignostone Transformerwood 高品质材料 请索取本公司的技术数据资料页, 包括在 PD 值内 Power transformer with pressure rings Lignostone Transformerwood MX 2-E3 Hybrid 带压环的大功率变压器采用 Lignostone Transformerwood MX 2-E3 混合材料 Röchling Engineering Plastics I 15

16 Röchling Engineering Plastics SE & Co. KG Röchlingstraße Haren/Germany Tel Fax Röchling Permali Composites S.A.S. 8, rue André Fruchard B.P.12, Maxéville LAXOU Cedex / France Tel Fax info@roechling-permali.fr Röchling Machined Plastics 161 Westec Drive Mount Pleasant PA 15666/USA Phone Fax rmp@roechling.biz 劳士领国际贸易 ( 上海 ) 有限公司 中国上海市淮海中路 93 号时代广场办公楼 26 楼邮编 : 电话 传真 ris@roechling-plastics.com.cn Roechling Engineering Plastics (India) Pvt. Ltd. 201, A Wing, Leo Building, 24th Road, Khar West , Mumbai/India Phone Fax info@roechling-india.com Röchling Engineering Plastics (UK) Ltd Waterwells Business Park Waterwells Drive, Quedgeley GL2 4AA Gloucester/Great Britain Phone Fax sales@roechling-plastics.co.uk Röchling Machined Plastics Italia s.r.l. Via Maja 5 - Zona Industriale Arcisate (Varese)/Italiy Phone Fax info@roechling.it Röchling Glastic Composites 4321 Glenridge Road Cleveland, OH 44121/USA Phone Fax info@glastic.com grafikdesign/ /104.3 (EN/ZH)

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