BEFORE USE OR MAINTENANCE, READ THIS MANUAL. THIS MANUAL DOES NOT CONTAIN TECHNICAL INFORMATION ABOUT LENS GRINDING AND LAYOUT. This Operator s Manual

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1 NIDEK SYSTEM EDGER MODEL SE-9090 OPERATOR S MANUAL

2 BEFORE USE OR MAINTENANCE, READ THIS MANUAL. THIS MANUAL DOES NOT CONTAIN TECHNICAL INFORMATION ABOUT LENS GRINDING AND LAYOUT. This Operator s Manual contains information necessary for the operation of the NIDEK SYSTEM EDGER Model SE-9090 Type PLB, Type PLA, and Type GLS. This manual provides operating procedures, cautions for safety, specifications, accessories, and maintenance. IEC and UL standards are applied in this manual. For correct use, this manual is needed. Especially, cautions for safety and operating procedures must be thoroughly understood before using the machine. Keep this manual handy to verify use. If you encounter any problems or have questions about the instrument during use, please contact your authorized distributor.

3 Table of Contents Page 1 INTRODUCTION Outline of the Product Symbol Information SAFETY Cautions in Use In Storage In Transference In Installation In Wirings After Use Maintenance and Check Labels CONFIGURATION OPERATION PROCEDURES Operation Flow Preparation Layouts Data input from the ICE Layout settings on the SE Blocking a Lens Grindings Bevel edging Auto grinding mode Guided grinding mode Flat edging mode Other grindings Grinding half-eye lenses Grinding for frame changing Checking Lens Size Checking lens size Retouching lenses Grinding the Other Side of Lens Removing Leap Cup Emergency Stop Treatment After Daily Use Daily Checks Daily checks before use Daily checks after use

4 5 OTHER FUNCTIONS Process Counter Safety Bevel Setting Parameters Calling Up Built-in Data Other Parameters on Adjustment and Communication Other System Setting Parameters COMMON PROBLEMS AND SOLUTIONS STORAGE MAINTENANCE Wheel Dressing Cleaning Filter for Cooling Fan Cleaning Exterior Compensation of Size Error Compensation of Bevel Displacement Compensation of Lens Margin Allowed for Finishing Compensation of Axis Shift Compensation of Polished Lenses (Type PLB only) If a part of edge is not polished If the front or rear surface of the bevel is not polished List of Consumable Articles SPECIFICATIONS ACCESSORIES NIDEK-type Accessories APPENDIX. A Words in this Manual... A-1 Index...End of this manual Page

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6 1 INTRODUCTION 1.1 Outline of the Product This edger is a fully-automatic lens edger which was designed to perform centralized grinding of lenses. The edger is used to retrieve lens shapes of eyeglasses from the Satellite Tracer or a host computer, and to grind respective lenses so that they just fit into frames. This edger has a grinding chamber on the lower front, a display and a control unit on the upper front. The control panel is used to start/stop grinding sequences, input lens layout data, and the display shows the traced outline and layout settings. In a grinding chamber, a lens is edged in a desired lens shape. Since there are various kinds of grinding wheels provided into the grinding chamber, operators can select the most suitable wheel and the grinding mode for the material of the grinding lens. [Available lens materials and grinding modes] TYPE PLB Lens material Grinding Plastic High index plastic Polycarbonate Acrylic resin Bevel Flat (rimless) Glass edging edging Safety beveling Bevel polishing Flat (rimless) polishing Safety bevel polishing TYPE PLA Lens material Grinding Plastic High index plastic Polycarbonate Acrylic resin Bevel Flat (rimless) Glass edging edging Safety beveling Bevel polishing Flat (rimless) polishing Safety bevel polishing TYPE GLS Lens material Grinding Plastic High index plastic Polycarbonate Acrylic resin Bevel Flat (rimless) Glass edging edging Safety beveling Bevel polishing Flat (rimless) polishing Safety bevel polishing : Available : Not available

7 Symbol Information This symbol on the body indicates that caution should be taken. This symbol on the body indicates that caution should be taken. This symbol on the power switch indicates that the power is ON. This symbol on the power switch indicates that the power is OFF. This symbol indicates that the edger must be powered with alternating current.

8 2 SAFETY In this manual, Signal Words are used to designate a degree or level of safety alerting, whose definitions are as follows. WARNING: CAUTION: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property damage accident. Even the cases mentioned in CAUTION may result in serious injury under a certain situation. Be sure to observe the instructions of CAUTION. 2.1 Cautions in Use WARNING Be sure to keep the grinding chamber cover closed while grinding lenses. Splashes including grinding waste may damage your eye. Never touch the grinding wheels when they are turning. You may be injured. Be sure to use this edger only to grind the glass lenses. If this edger grinds any other things, the grinding wheels may be damaged and cannot perform normal grinding. To make matters worse, wheels may break and its broken pieces may injure personnel. CAUTION Never disassemble nor touch the internal structure. An electric shock or failure of edger may occur. When removing a leap cup by turning the leap cup remover, hold the lens with a soft cloth. If the lens is held directly with hands, the lens edge may hurt one s hand. Be sure to use the socket which meets the power specification. If the line voltage is too high or low, the edger may not give full performance. Malfunction or a fire also may occur. Never hold the cable, but hold the plug of the power cord when disconnecting the power cable from the socket. Inside wires may break and they may cause an electric shock, a short circuit or a fire.

9 2-2 CAUTION If the internal wires of cables are exposed, the power to the instrument will be inconsistent by moving the power cable, or the cable or plug becomes extremely hot, indicating internal damage to the power cable. If this occurs, remove the power cable from the outlet immediately and contact your authorized distributor. Otherwise, the cable may cause an electric shock or fire. Do not crush or squeeze the power cord with heavy objects. If the power cord is damaged, it may cause an electric shock or fire. Clean between the prongs of the power plug using a dry cloth every once in a while. If dust settles thick on them, they will attract moisture, and may cause a short circuit or a fire. Plug the power cord correctly until its pins are fully inserted into the socket. If the edger is used with an insecure connection, a fire may occur. In the event that strange odors or smoke are observed, turn OFF the edger and disconnect the power cord immediately. After confirming that they are no more produced, contact your authorized distributor. If an edger is used under abnormal conditions, a fire or an electric shock may occur. Be sure to select the material of the lens to be edged. If improper material is selected on the SE-9090 side, the lens may break or lifetime of grinding wheels may be reduced substantially. 2.2 In Storage CAUTION Avoid rain and water splashes. Store the edger in a place away from dust and direct sunlight. Be sure to store it under the specified temperature and humidity conditions.

10 In Transference CAUTION Use a hand cart to move the edger to a different location. At least four persons are necessary to lift the edger. If not, you may hurt your back, or you may fall down and be injured. 2.4 In Installation CAUTION Install the edger at the distance of 10 cm or more from the wall. If the edger s back touches a wall and internal edger cannot be cooled down by the cooling fan, temperature rise in the internal edger occurs, which may result in malfunction. Install the edger in a stable and level place where shock does not occur. The edger may not grind the lens correctly. Avoid direct exposure to sunlight. Also avoid storing the edger in an area with excessive heat and humidity. 2.5 In Wirings CAUTION Do not put many loads on one electrical outlet. A fire may result. Be sure to use a power outlet equipped with a grounding terminal. An electric shock may occur in the event of trouble or power leak. 2.6 After Use CAUTION If the edger will not be used for an extended period, disconnect the power plug from the outlet. If dust settles thick on them, they will attract moisture, and may cause a short circuit or a fire.

11 Maintenance and Check CAUTION Be sure to use a dressing stick which is suitable for the grinding wheel. If not, the grinding wheel may be damaged. Never dress the roughing wheel (Type PLB and PLA). The wheel may be damaged. Never use an organic solvent such as paint thinner to clean the exterior of the edger. This may ruin the appearance. 2.8 Labels The following labels provide safety information about each part. [Front view] GLS

12 [Rear view] 2-5

13 3 CONFIGURATION [Front view] EMERGENCY STOP switch Control panel Display Power switch Grinding chamber cover [Rear view] Receptacle for cooling water [COOLING] Receptacle for cleaning water [CLEANING] Receptacle for vacuum cleaner RS-232C connector Inlet for cooling water (COOLING) Inlet for cleaning water (CLEANING) RS-232C connector (BAR CODE) RS-232C connector (FEEDER) Power connector Cooling fan Air inlet/outlet for vacuum cleaner

14 3-2 Power switch The power switch also serves as the breaker which protects against power leak. EMERGENCY STOP switch Used to halt the edger immediately in case of an emergency. To restore the edger to its original state, turn the switch clockwise and release the locking of the switch. Grinding chamber cover Prevents water and grinding wastes from splashing and decreases grinding noise and odor. Be sure to close the cover while grinding lenses. The motorized cover type* 1 is available as an option. Receptacle for cooling water (COOLING) Receptacle for the solenoid valve which controls cooling water. Receptacle for cleaning water (CLEANING) Receptacle for the solenoid valve which controls cleaning water. RS-232C connector (LAN) Interface connector for LAN* 2. RS-232C connector (BAR CODE) Interface connector which connects an optional barcode reader. RS-232C connector (FEEDER) Interface connector which connects to an optional handling unit (not-yet provided). Air inlet/outlet for vacuum cleaner Inlet and outlet to connect the ducts of the vacuum cleaner in order to gather the grinding wastes of polycarbonate lenses. Inlet for cleaning water (CLEANING) Inlet to connect the hose which supplies cleaning water. During the grinding, cleaning water is poured on the surroundings of the grinding chamber to prevent grinding wastes from sticking to the inside grinding chamber. Inlet for cooling water (COOLING) Inlet to connect the hose which supplies cooling water to the grinding lens edge. Receptacle for vacuum cleaner (VACUUM) Receptacle for a vacuum cleaner (such as commercial wet and dry cleaner). The cleaner automatically sucks up the grinding wastes or stop its operation in accordance with the operation of the edger. *1 In the motorized cover type, the grinding chamber cover is closed by pressing START and opens when the grinding is over. *2 Abbreviation for Local Area Network. LAN means intracompany network in factories or offices within a limited area. Devices on LAN can communicate with each other.

15 3-3 [Grinding chamber] Wheels Wheels Lens clamp Adapter [Control panel]

16 3-4 Adapter Holds the blocked lens. Lens clamp The clamp pushes the lens inserted into the adapter from the opposite side to fix the lens. Wheels Several different types of wheels compose a set of grinding wheel. a Polishing wheel for chamfered rear edge b Roughing wheel (for plastic lens) c Finishing wheel d Polishing wheel for chamfered front edge e Chamfering wheel (for front edge) f Polishing wheel g Chamfering wheel (for rear edge) h Roughing wheel (for glass lens) i Fine finishing wheel (for glass lens) [Combination of wheels] Type PLB d c b a Type PLA e e f b g d CHUCK Used to fix the lens with the lens clamp or releases the lens. At the start of grinding, the lens will automatically be clamped, and at the end of grinding, the lens will automatically be released. lamp The lamp under COVER illuminates when the grinding chamber cover is open. The grinding process can not be started whenever the cover is open. START Used to start grinding. STOP Used to stop grinding. RETOUCH Used to start retouching. - Used to enable the corresponding functions to these switches shown on the display next to these keys. c b a Type GLS e c h g c b g e i h g MENU Used to switch the display between the first and Second displays. This key does not function during grinding lenses., Used to change any value such as prescription. R/L Used to specify the side of grinding lens, right (R) or left (L).,,, Used to move the cursor. SELECT Used to change the inputting form of layout data, etc.

17 3-5 [Display] First display (layout display) The following display is used for inputting each data of lens layout and for grinding lenses. Layout display Right indication Left indication Grinding conditions Bevel Simulation Lens material Grinding mode Safety beveling (chamfering) mode Layout display The traced outlines of both left and right rims are shown in actual size. The specified side of the outline is shown in a solid line. Minimum lens diameter (φ) Shows the minimum lens diameter (mm) required for grinding. Layout mode (Active/ Passive/ Bifocal) Shows the mode in which a lens is blocked with a cup. Frame curve (Curve) 3-D lens circumference ( ) Frame pupil distance (FPD) Shows the distance between right and left rim centers. The rim centers are calculated by boxing system.

18 Frame angle (Angle) Edge thickest point Frame center Sectional view position line 3-6 Lens material [Type PLB and Type PLA] Shows the lens material [CR39 (plastic), Hi- Index (high index plastic), Polycar. (polycarbonate), Acrylic (acrylic resin)] specified with. [Type GLS] Glass is shown. does not function. Edge thinnest point Frame center (Yellow ) Shows the rim center. Optical center Optical center (Red +) Shows the position of the optical center. Edge thinnest point (Red small ) Shows the thinnest point on the whole edge. Edge thickest point (White ) Shows the thickest point on the whole edge. Sectional view position line Shows the position of bevel section which is currently shown. Right indication The color of the indication will turn blue when the right lens is specified for grinding. Left indication The color of the indication will turn blue when the left lens is specified for grinding. Grinding conditions The following red signs show the respective stages in the grinding process. Start : Chucking Measure : Measuring lens shape Rough : Roughing Finish : Finishing Polish : Polishing Safety : Chamfering Grinding mode Shows the grinding mode [Metal, CEL/ZYL (cellolid), Two Point, Nylor, Guide] specified with. Metal, CEL Bevel edging (Computerized beveling) Two Point / Nylor Flat edging Guide Bevel edging Safety beveling (chamfering) mode Shows the safety beveling mode specified with. [Type PLB] No chamfering. Small S.B. Chamfers a small amount of edge. Medium S.B. Chamfers a medium amount of edge. Large S.B. Chamfers a large amount of edge. Special Special chamfering. [Type PLA] No chamfering. Safety Bevel Chamfering. Polish (S.B.) Only chamfered edge is polished. [Type GLS] No chamfering. Safety Bevel Chamfering.

19 3-7 Bevel Simulation Polishing mode Bevel simulation display Layout and size display

20 3-8 Polishing mode [Type PLB] Shows the polishing mode specified with. No polishing. Polish Polishes both edge and chamfered surfaces. Polish (S.B.) Polishes chamfered surfaces only. [Type PLA] No mode indication. [Type GLS] Shows the fine finishing mode specified with. No fine finishing. Fine Fine finishing. Layout and size display Frame pupil distance (FPD) Shows the distance between right and left rim centers. [ mm] (step: 0.5 mm)] The rim centers are calculated by boxing system. Size compensation value (Size) Shows the compensation value for the desired finishing size in diameter, referred to the traced size of frames or patterns (0.00). [ 9.95 mm mm (step: 0.05 mm)] Bevel simulation display Shows the bevel section on the point where the sectional view position line is on the traced outline. One graduation on the scale is equivalent to 0.2 mm. Bevel curve (Curve) Shows the bevel curve value. Auto on the head of the value means that the value is calculated by computer and is the most suitable curve value for the lens. Bevel tip point (Position) Shows the amount that the bevel position is moved, either backward or forward in the guided grinding mode. FPD Interpupillary distance (PD) Shows the interpupillary distance which is on the prescription. [ mm (step: 0.5 mm)] It is also possible to input the monocular PD (1/2 PD). [15.0 mm mm (step: 0.1 mm)] Height of optical center ( ) Shows the height of optical center from the level of rim center (boxing center). [ 15.0 mm mm (step: 0.1 mm)]

21 3-9 Second display (Parameter display) These displays are used for changing the parameter settings. They are also used for dressing wheels. [Type PLB and Type PLA] [Type GLS]

22 3-10 Third display (Safety Bevel Setting display) The display is for checking the safety beveling parameter settings and the count of lenses that have been processed since the purchase. The display is also used for calling up the built-in data. Selecting φ 45 φ 45 built-in data will be called up to the display. Selecting built-in data will be called up to the display. [Type PLB] [Type PLA]

23 3-11 [Type GLS]

24 4 4.1 Operation Flow Power-ON OPERATION PROCEDURES 4.3 Layouts (p. 4-3) Data input from the ICE-2000 (p. 4-3) Layout settings on the SE-9090 (p. 4-5) 4.4 Blocking a Lens (p. 4-9) 4.5 Grindings (p. 4-10) Bevel edging (p. 4-10) Auto grinding mode (p. 4-10) Guided grinding mode (p.4-14) Flat edging mode (p.4-20) Other grindings (p. 4-24) Grinding half-eye lenses (p. 4-24) Grinding for frame changing (p. 4-26) 4.6 Checking Lens Size (p. 4-27) Checking lens size (p. 4-27) Retouching lenses (p. 4-27) End of the grinding process Power-OFF

25 Preparation 1. Connect the power cord to the power connector and plug it in a socket. CAUTION Do not put many loads on one electrical outlet. A fire may result. Pins of the plug must be completely inserted into the socket. Insecure connection of the power cord may cause a fire. 2. Turn ON the power. Flip the power switch to the ON ( The screen on the right appears. ) position. NOTE After power shutdown, do not turn the power ON for about ten seconds. The edger may not operate properly. After power shutdown, the wheels may move down. In such a case, turn the power ON where the wheels are at their lowest positions. The edger may not operate properly if the power is turned ON while the wheels are moving down. 3. Press SELECT. The first display (layout display) appears. Bevel Simulation

26 Layouts Data input from the ICE-2000 The following describes the MINI Lab system configured with the NIDEK Intelligent Blocker ICE-2000 and the LT-900. Layout data can be input on the SE-9090, but more convenient on the ICE For details on the operating procedures of the ICE-2000 and LT-900, see each Operator s Manual. 1. Trace a frame. (LT-900) Trace a frame with the LT Import a traced data. (ICE-2000) Press. A traced data is imported from the LT-900 and appears on the screen. 3. Input a job code (ICE-2000). A numeric key pad and the barcode reader are available for inputting a job code. Using numeric keypad After pressing, input a job code with a numeric keypad and press to confirm the entry. Maximum 16 digits of job code can be input. Using barcode reader Read a job code with the barcode reader connected to the ICE The job code appears.

27 Input grinding conditions and layout data. (ICE-2000) See 4.4 Entering Grinding Conditions and Data of Lens Layout of the ICE-2000 Operator s Manual. NOTE In the case of Type PLA and Type GLS, Safety Bevel will be selected when data is transferred to the SE-9090 even if any of Small S.B., Medium S.B., Large S.B., or Special is specified on the ICE Polish (S.B.) for polishing only chamfered surfaces must be specified on the SE Block a lens. (ICE-2000) See 4.5 Blocking Lenses of the ICE-2000 Operator s Manual. Grinding conditions, layout data, and blocking error data are stored when a lens is blocked. 6. Block a lens of the other side if needed. (ICE-2000) When the parameter R/L Protect is set to NONE, the right lens and left lens are switched automatically. When this is set to EXEC, block a lens by switching the right lens and left lens with. 7. Transfer grinding data from the ICE (SE-9090) 1) Read a job code using the barcode reader of the SE-9090 which is in the standby status (not during grinding process). A data transfer request is sent to the ICE ) The ICE-2000 which received the request sends data corresponded to the job code to the SE ) The data transferred to the SE-9090 appears. Bevel Simulation

28 Layout settings on the SE-9090 In general, it is recommendable to input lens layout settings and grinding conditions from the LT-800, ICE-2000 or a computer, but it is also possible to change those settings on the control panel of the SE Change those settings on the first display. Changing grinding conditions Specifying the grinding side Specify the side of the grinding lens with R/L. The color of the selected Right or Left indication will turn blue. The selected side of lens outline will be shown in a solid line. Changing lens materials Specify the lens material with. [CR39 (plastic), Hi-Index (high index plastic), Polycar. (polycarbonate), Acrylic (acrylic resin)] (Only Glass for Type GLS) CAUTION Pay attention not to select incorrect lens materials. If an incorrect material is selected, the lens may not be ground properly, or lifetime of grinding wheel may be reduced. Specifying the bevel edging or flat edging Select the bevel edging or flat (rimless edging) with. Flat edging Select Two Point or Nylor. Bevel edging Select Metal, CEL (computer-calculated bevel), or Guide. Specifying the safety beveling (chamfering) Select whether to chamfer a lens edge or not, and specify the chamfering amount with. Not to specify the safety beveling (chamfering) Select. To specify the safety beveling (Type PLB) Select Small S.B., Medium S.B., or Large S.B.. Or select one from Special * 1 according to the desired chamfering amount.* 2 To specify the safety beveling (Type PLA) Select either Safety Bevel or Polish (S.B.). To specify the safety beveling (Type GLS) Select Safety Bevel. Bevel Simulation *1 The chamfering amount on the lens rear edge is increased from the 1/3 point toward the temporal side. This mode is used to make the thick lens look as thin as possible when viewed from the side. (see p. 5-2) *2 The chamfering amount can be changed in the system parameter. See 5.2 Safety Bevel Setting Parameters (p. 5-1). Nasal side 1/3 horizontal width Temporal side

29 4-6 Specifying the polishing mode (Type PLB only) Select whether or not to polish a lens with. Not to polish Select. To polish the chamfered surfaces only Select Polish (S.B.) * 3. To polish a whole edge including the chamfered surfaces Select Polish. Changing each data of lens layout Setting FPD* 4 1) Specify the FPD box with. The color of the specified box will turn blue. 2) Input the FPD value noted on the prescription with or. Setting PD* 5 1) Specify the PD box with or. The color of the specified box will turn blue. 2) Input the PD value noted on the prescription with or. Bevel Simulation *3 Polish (S.B.) mode is available only when the safety beveling (chamfering) mode is specified. *4 It is possible to input the FPD by nose width (DBL). This is a method of inputting the width between the nasal ends of the left and right rims. 1) Specify the PD box and press SELECT. FPD sign will change to DBL. 2) Input the DBL value with or. Bevel Simulation DBL

30 4-7 Setting the optical center* 6 1) Specify box with or. The color of the specified box will turn blue. 2) Input the height of the optical center from the level of frame center with or. 3) Also input the height of the optical center of the other side with or. Bevel Simulation *5 It is possible to input the PD by monocular PD. This is a method of inputting the distance from the bridge center to the eyepoint for the left and right rim respectively. 1) Specify the PD box and press SELECT. PD sign will change to 1/2PD. 2) Input the monocular PD with or or. Bevel Simulation *6 It is also possible to input the height of the optical center from the lens outline. 1) Specify box and press SELECT to select either inputting form. PD : Height of the optical center from the straight-down point on the lens outline. PD BT : Height of the level of optical center from the lowest point of the outline. 2) Input the height of the optical center with or. BT

31 4-8 Compensating finishing size 1) Specify box with or. The color of the specified box will change turn blue. 2) Input the compensation value with or. 3) Also input the size compensation values of the other side with or. Changing layout mode Select a layout mode (Active/ Passive/ Bifocal) according to the blocking position with a leap cup. Pressing and releasing while holding SELECT changes the layout mode in the order of Active Passive Bifocal. Bevel Simulation Bevel Simulation Active: Mode when a lens is blocked with a leap cup at the optical center. Passive:Mode when a lens is blocked with a leap cup at the boxing center. Bifocal: Mode when a lens is blocked with a leap cup at the 5 mm upside and 5 mm temporal side* 7 from the center of segment. Used for grinding of bifocal lenses. *7 These value settings can be changed.

32 Blocking a Lens Block a lens with a leap cup according to the layout mode. NOTE Provide the lens which has enough size for grinding. If the lens diameter is short, the feeler will come off the lens, which may results in malfunction. 1. Mark at the optical center of the lens by using a lensmeter. If the lens has cylinder power, align the cylinder axis angle of the lens to the prescription value before marking. Cylinder axis 2. Block the lens with a leap cup. 1) Stick the leap tape on the leap cup. 2) Block the convex surface with the leap cup. The cup has blocking direction as shown by the top mark. Be careful not to block the wrong side up, especially for dual-tone colored lens. Upside Top mark Blocking position of the leap cup depends on the layout mode. Active mode: Optical center of lens Passive mode: Boxing center position of traced outline Bifocal mode: 5 mm upside and 5 mm temporal side from segment center NOTE For blocking a lens, use the supplied leap cup in order to prevent it from moving while grinding.

33 Grindings Grinding mode can be selected with, or. See Layouts (p.4-5) Bevel edging Auto grinding mode In this mode, a lens is automatically ground into the computer-calculated beveled edge. 1. Check the grinding mode. Select Metal or CEL (ZYL) with according to the lens material. 2. Set a lens onto the adapter. Insert the leap cup fully into the adapter with the top mark front. Bevel Simulation 3. Close the grinding chamber cover. NOTE The grinding process will not start if the cover is left open even though START is pressed. Top mark CAUTION In the motorized cover type, pressing START closes the cover automatically. Be careful not to get your hand caught. WARNING Never open the cover while grinding lenses. Splashes including grinding wastes may damage your eyes.

34 Start grinding. Press START. The following describes one example of grinding process which includes the chamfering and polishing on the edger Type PLB. On the edger Type PLA, two wheels rough and finish a lens simultaneously to save grinding time as in the roughing process. Polishing can not be performed on the edgers Type PLA and GLS. (On the Type PLA, the chamfered surfaces can only be polished.) Lens chucking A lens will automatically be fixed. Start sign showing the current stage in the grinding process will turn red automatically. Lens shape measurement The feelers will come out, and the front and rear surfaces of the lens will be measured simultaneously. Measure sign will turn red. Feelers Bevel Simulation Bevel Simulation Start Measure Rough grinding Rough sign will turn red. Bevel Simulation Rough Roughing wheels

35 4-12 Finishing the lens and chamfering the rear edge of the lens The whole edge will be finished, and the rear edge will be chamfered simultaneously. The chamfering amount can be changed with parameter settings. Finish sign will turn red. Finishing wheel Bevel Simulation Finish Chamfering wheel for rear edge Polishing the chamfered rear edge and chamfering the front edge The front edge will be chamfered, and the chamfered rear edge will be polished simultaneously. Safety sign will turn red. Chamfering wheel for front edge Bevel Simulation Safety Polishing wheel for chamfered rear edge

36 4-13 Polishing the beveled edge and the chamfered front edge of the lens The whole edge will be polished and the chamfered front edge will be polished simultaneously. Polish sign will turn red. Polishing wheel for chamfered front edge Polishing wheel Bevel Simulation Polish Completion of grindings The lens will automatically be released from the lens clamp. Bevel Simulation 5. Take out the lens. 1) Open the grinding chamber cover. 2) Take out the lens.

37 Guided grinding mode In this mode, bevel curve and bevel position can be specified manually. 1. Check the grinding mode. Select Guide with. 2. Set the lens onto the adapter. Insert the leap cup fully into the adapter with the top mark front. Bevel Simulation Top mark 3. Close the grinding chamber cover. NOTE The grinding process will not start if the cover is left open even though START is pressed. CAUTION In the motorized cover type, pressing START closes the cover automatically. Be careful not to get your hand caught. WARNING Never open the cover while grinding lens. Splashes including grinding wastes may damage your eyes.

38 Start grinding. Press START. The following describes one grinding example which includes the chamfering and polishing on the edger Type PLB. On the edger Type PLA, two finishing wheels finish a lens simultaneously to save grinding time as in the roughing process. Polishing can not be performed on the edgers Type PLA and GLS. (On the Type PLA, the chamfered surfaces can only be polished.) Lens chucking A lens will automatically be fixed. Start sign showing the current stage in the grinding process will turn red automatically. Lens shape measurement The feelers will come out, and the front and rear surfaces of the lens will be measured simultaneously. Measure sign will turn red. Feelers Bevel Simulation Bevel Simulation Start Measure Brief pausing The lamp in START will blink. A bevel section will be displayed on the bevel simulation display. Bevel Simulation Measure

39 Check the bevel section on each point on the bevel simulation display. Pressing SELECT The sectional view position line jumps to the point that the lens edge is thinnest () and thickest () alternately every time SELECT is pressed. Pressing The sectional view position line rotates counterclockwise. Pressing The sectional view position line rotate clockwise. Additional press of or will stop the rotating sectional view position line. 6. Adjust the bevel position. (a) To change the bevel position only at the part that the edge is thick 1) Specify the Curve box with. The specified box will change to blue. 2) Change the curve value to move the bevel position. Pressing The bevel moves toward the front surface. Pressing The bevel moves toward the rear surface. Pressing SELECT The curve of the front base curve (Front), rear base curve (Rear), or Ratio can be selected. Bevel Simulation Measure Curve Front Rear Ratio (Curve profiling the front surface of the lens) (Curve profiling the back surface of the lens) The curve value with Auto mark at its top shows that is a computer-calculated value. This value makes the same bevel curve that is processed by auto grinding. NOTE The curve value can only be selected within a range that width of the lens edge allows.

40 4-17 (b) To change the position of whole bevel parallel to itself 1) Deselect the Curve and Position boxes if they are selected. Restore the reversed box to the normal state (black text on blue) with. 2) Press SELECT to simulate the bevel at the edge thinnest point (). 3) Specify the Position box with. The specified box will turn blue. Bevel Simulation Measure 4) Press or to move the bevel position forward and backward. Pressing The bevel moves toward the front surface. Pressing The bevel moves toward the rear surface. The curve value with, mark at its top shows the direction that the bevel is moved. e.g. Curve: Auto 4.0 Position: 0.4 NOTE This shows that the bevel was moved 0.4 mm from the bevel whose curve value was 4.0 toward the rear surface parallel to itself while the curve value was 4.0. In order to avoid the bevel being off the lens edge, be sure to watch the simulation at the thinnest point while changing the Position value. Bevel Simulation Measure 7. Simulate the whole bevel to see if a desired bevel is obtained. 1) Deselect the Curve and Position boxes if they are selected. Restore the reversed box to the normal state (black text on blue) with or. 2) Confirm that a proper bevel is obtained in the same manner with Step Repeat Step 5 to 7 until a desired bevel is obtained.

41 Start grinding. Press START. Rough grinding Rough sign will turn red automatically. Bevel Simulation Rough Roughing wheels Finishing the whole edge and chamfering the rear edge The whole edge will be finished, and the rear edge will be chamfered simultaneously. The chamfered amount can be changed in the system parameter. Finish sign will turn red. Finishing wheel Bevel Simulation Finish Chamfering wheel for rear edge

42 Polishing the chamfered rear edge and chamfering the front edge The chamfered rear edge will be polished and the front edges will be chamfered simultaneously. Safety will turn red. Chamfering wheel for front edge Bevel Simulation 4-19 Safety Polishing wheel for chamfered rear edge Polishing the beveled edge and the chamfered front edge The whole beveled edge and the chamfered front edges will be polished simultaneously. Polish sign will turn red. Polishing wheel for chamfered front edge Polishing wheel Bevel Simulation Polish Completion of grinding process The lens will automatically be released from the lens clamp. Bevel Simulation 10. Take out the lens. 1) Open the grinding chamber cover. 2) Take out the lens.

43 Flat edging mode 1. Check the grinding mode. Select Two Point or Nylor with. Selecting Two Point corrects FPD and Nylor does not when size is input. Bevel Simulation 2. Set the lens onto the adapter. Insert the leap cup fully into the adapter with the top mark front. Top mark 3. Close the grinding chamber cover. NOTE The grinding process will not start if the cover is left open even though START is pressed. CAUTION In the motorized cover type, pressing START closes the cover automatically. Be careful not to get your hand caught. WARNING Never open the cover while grinding lens. Splashes including grinding wastes may damage your eyes.

44 Start grinding. Press START. The following describes one example of grinding process which includes the chamfering and polishing on the edger Type PLB. On the edger Type PLA, two wheels rough and finish a lens simultaneously to save grinding time as in the roughing process. Polishing can not be performed on the edgers Type PLA and GLS. (On the Type PLA, the chamfered surfaces can only be polished.) Lens chucking A lens will automatically be fixed. Start sign showing the current stage in the grinding process will turn red automatically. Lens shape measurement The feelers will come out and the front and rear surfaces of the lens will be measured simultaneously. Measure sign will turn red. Feelers Bevel Simulation Bevel Simulation Start Measure Rough grinding Rough sign will turn red. Bevel Simulation Rough Roughing wheels

45 4-22 Finishing the whole edge and chamfering the rear edge The whole edge will be finished and the rear edge will be chamfered simultaneously. The chamfering amount can be changed in the system parameter. Finish sign will turn red. Finishing wheel Bevel Simulation Finish Chamfering wheel for rear edge Polishing the chamfered rear edge and chamfering the front edge The chamfered rear edge will be polished and the front edge will be chamfered simultaneously. Safety sign will turn red. Chamfering wheel for front edge Bevel Simulation Safety Polishing wheel for chamfered rear edge

46 4-23 Polishing the whole edge and the chamfered front edge. The whole edge will be polished and the chamfered front edge will be polished simultaneously. Polish sign will turn red. Polish Polishing wheel for chamfered front edge Polishing wheel Bevel Simulation Completion of grindings The lens will automatically be released from the lens clamp. Bevel Simulation 5. Take out the lens. 1) Open the grinding chamber cover. 2) Take out the lens.

47 Other grindings Grinding half-eye lenses Short beeps will be produced, START sign will blink, and the edger may stop grinding for a while as soon as the edger starts grinding a half-eye lens. This is to prevent the standard lens clamp or adapter from colliding with the wheels when a lens is to be finished that its shortest distance from the blocking point to the position of edgeto-be would be less than 14.5 mm. Follow the procedure below to grind such a lens mm or less NOTE To grind a half-eye lens, the provided adapter set for half-eye lens as well as the hex wrench (2 mm) are required. Adapter set for half-eye lens: a half-eye adapter, a half-eye lens clamp and a halfeye cup Half-eye lenses can be chamfered, however, edges in small diameter may not be chamfered to prevent the wheels from contacing with the adapter or lens clamp. 1. Open the grinding chamber cover. 2. Remove the lens from the adapter. 3. Replace the adapter with that for the halfeye lens. 1) Remove the standard adapter. Loosen the set screw using a provided hex wrench (2 mm) to remove the adapter. Standard adapter Adapter for half-eye lens 2) Set the adapter for half-eye lens. Align the kerf on the adapter with the pin on the shaft, and insert the adapter fully onto the shaft with the set screw forward. 3) Tighten the set screw to fix the adapter. Set screws Pin

48 Replace the lens clamp with that for the halfeye lens. 1) Remove the standard lens clamp. Loosen the set screw on the standard clamp, using the provided hex wrench (2 mm) and remove the clamp. 2) Insert the half-eye lens clamp securely onto the shaft. Align the kerf on the lens clamp with the pin on the shaft and insert the half-eye lens clamp securely. 3) Tighten the set screw to fix the clamp. Set screw Standard lens clamp Set screw Pin Lens clamp for half-eye lens NOTE Pay attention not to drop the lens clamp inside of the edger. 5. Re-block the lens. 1) Remove the leap cup from the lens. 2) Stick a double-coated adhesive tape to the half-eye cup and cut off the excess part along the edge of the cup. Cut off 3) Block the lens with the half-eye cup. 6. Set the lens to the adapter. 7. Close the grinding chamber cover. 8. Press START to start grinding. Cut off NOTE After grinding, be sure to replace the adapter and the lens clamp to the standard ones.

49 Grinding for frame changing This function is used to mount eyeglass lenses in use into other frames. In the frame changing mode, grinding is performed 1.5 mm inside from the actual traced outline to prevent the feeles from detaching at the time of lens shape measurement. NOTE Before grinding, make sure if a lens is large enough to be ground. In the frame changing mode, a bevel tip may be edged as the lens shape measurement is performed 1.5 mm inside from the actual traced outline. In the frame changing mode, chamfering cannot be performed as the actual traced outline is not measured. 1. Call up the traced outline and input the layout data. 2. Press while holding SELECT down to enter the frame changing mode. Frame Change appears on the safety beveling mode box. 3. Block a lens and set the adapter. Bevel Simulation 4. Close the grinding chamber. 5. Press START to start grinding.

50 Checking Lens Size Check a lens size after finishing it. If the lens is too large, retouch it to correct the size Checking lens size Fit the lens with the leap cup attached into a frame and measure the gap at the rim joint. NOTE Do not remove the leap cup yet, otherwise, the lens cannot be retouched. Gap Retouching lenses If the finished lens size is too large, retouch it. 1. Change the value in the Size box with. The values in the other boxes can not be changed with the key. One example of changing Size value: Subtract one-third of the gap at the rim joint from the Size value. e.g. If the gap were 1mm: 1/3 1 (mm) 0.3 (mm) Subtract 0.3 from the Size value. Bevel Simulation 2. Set the lens to the adapter. Reset the lens to the adapter in such a way that the top mark on the leap cup faces front. 3. Start retouching. Close the grinding chamber cover and press RETOUCH. Top mark 4. After the completion of grinding, check the lens size again. If the retouched lens is still too large, retouch it again.

51 Grinding the Other Side of Lens 1. Switch the side of the grinding lens with R/L. 2. Grind the lens of the other side in the same manner. Bevel Simulation 4.8 Removing Leap Cup Remove the leap cup from the lens using the leap cup remover. Cup remover Insert the cup remover into the lens cup, and remove the lens cup while prying the cup with the remover. CAUTION When removing the leap cup using the leap cup remover, be sure to hold the lens through cloth, etc. If you hold lens with bare hands, lens edge may hurt your hands. NOTE It is possible that the removing procedure of the leap cup using the remover may damage the coated surface of a thin polycarbonate lens. To prevent it, set the leap cup remover and turn it to remove the NIDEK-type cup when using the leap cup remover.

52 Emergency Stop EMERGENCY STOP Switch If it is provable that any abnormal condition of the edger accompanies hazards, press the EMERGENCY STOP switch (red button). The edger will stop as soon as the switch is pressed. After that, all the operations will become unavailable. To restore the edger to the original state, turn the EMERGENCY STOP switch clockwise to release the locking of the switch. The edger will reactivate Treatment After Daily Use 1. Clean the grinding unit. Follow Step 2 to 4 in 8.1 Wheel Dressing to water the grinding chamber and wash out the grinding wastes with the provided brush. NOTE Clean the grinding chamber after every use each day. Be sure to clean it on the day that the edger was used. If it is left for some days after it is used, the grinding waste gets settled and hard to remove. 2. Turn OFF the power. 3. Perform after-use daily checks. See Daily checks after use. 4. Store the accessories in a customary place. Clean the accessories, and store them to avoid possible loss or breakage.

53 Daily Checks Daily checks before use Check the following before every use each day. It is recommended to prepare a checklist to make sure everything is checked. A. Does the initial display appear when the power is turned ON? 1) Turn ON the power. 2) Make sure that errors do not appear, but the starting screen appears Daily checks after use Check the following after every use each day. It is recommended to prepare a checklist to make sure everything is checked. A. Is the power turned OFF? B. Is the grinding chamber cleaned? C. Is there any dirt or damage on the edger? D. Are all the accessories there with no breakage? Accessories: See 10 Accessories.

54 5 OTHER FUNCTIONS 5.1 Process Counter This is the function to display the count of lenses that have been processed so far. The count is displayed by each lens material. 1. Call up the second display with MENU. 2. Call up the third display with (next display). The counts of lenses processed so far are shown by material in the Process Counter box. 3. Restore the screen to the second display with (previous display). 4. Restore the screen to the first display with MENU. 5.2 Safety Bevel Setting Parameters 1. Call up the second display with MENU. 2. Call up the third display with (next display). 3. Select a desired parameter item. Press or. The specified parameter will turn red. See page 5-3 and later for parameter items and setting contents.

55 Change the setting with or. 5. Restore the screen to the second display with (next display). 6. Restore the screen to the first display with MENU. [Parameter items and setting contents] The safety bevel setting parameters are related to two factors which determine the chamfering amount; Offset and Ratio. Offset: Consistent chamfering amount along the whole edge (mm) Offset, Front, Bevel Offset, Rear, Bevel Offset, Front, Flat Offset, Rear, Flat Ratio: Chamfering ratio proportional to the lens edge width (%) Front edge width Rear edge width Edge width Front edge width Ratio, Front, Bevel Rear edge width Ratio, Front, Bevel Edge width Ratio, Front, Flat Edge width Ratio, Front, Flat The actual chamfering amount is calculated from Offset and Ratio. e.g. If Offset is and Ratio is 5: Chamfering amount = Edge width 5/ *When Special safety beveling (chamfering) mode (Type PLB only) is Horizontal width selected, the chamfering amount for the lens 2/3 (Horizontal width) front edge is the same as Small S.B. parameter value and the chamfering amount for the lens rear edge is determined by Special S.B. Ratio parameter value and Special S.B. Offset parameter value as Nasal side long as the chamfering edge is within 2/3 Temporal side of horizontal width from the nasal side. The chamfering amount is increased from the 2/3 point to the temporal side on the rear edge. At the temporal end, the chamfering amount is the same as Special S.B. Max Ratio parameter value.

56 5-3 [Type PLB] Chamfering amount of rear edge in the flat edging mode 1. Small S.B. Ratio Rear, Flat Ratio (%) of the rear edge to be chamfered when Small S.B. safety beveling mode is selected in the flat edging mode. 2. Small S.B. Offset Rear, Flat Offset (mm) of the rear edge to be chamfered when Small S.B. safety beveling mode is selected in the flat edging mode. 3. Middle S.B. Ratio Rear, Flat Ratio (%) of the rear edge to be chamfered when Middle S.B. safety beveling mode is selected in the flat edging mode. 4. Middle S.B. Offset Rear, Flat Offset (mm) of the rear edge to be chamfered when Middle S.B. safety beveling mode is selected in the flat edging mode. 5. Large S.B. Ratio Rear, Flat Ratio (%) of the rear edge to be chamfered when Large S.B. safety beveling mode is selected in the flat edging mode. 6. Large S. B. Offset Rear, Flat Offset (mm) of the rear edge to be chamfered when Large S.B. safety beveling mode is selected in the flat edging mode. Chamfering amount of rear edge in the bevel edging mode 7. Small S.B. Ratio Rear, Bevel Ratio (%) of the rear edge to be chamfered when Small S.B. safety beveling mode is selected in the bevel edging mode. 8. Small S.B. Offset Rear, Bevel Offset (mm) of the rear edge to be chamfered when Small S.B. safety beveling mode is selected in the bevel edging mode. 9. Middle S.B. Ratio Rear, Bevel Ratio (%) of the rear edge to be chamfered when Middle S.B. safety beveling mode is selected in the bevel edging mode. 10. Middle S.B. Offset Rear, Bevel Offset (mm) of the rear edge to be chamfered when Middle S.B. safety beveling mode in the bevel edging mode. 11. Large S.B. Ratio Rear, Bevel Ratio (%) of the rear edge to be chamfered when Large S.B. safety beveling mode is selected in the bevel edging mode.

57 Large S.B. Offset Rear, Bevel Offset (mm) of the rear edge to be chamfered when Large S.B. safety beveling mode is selected in the bevel edging mode. Chamfering amount of front edge in the flat edging mode 13. Small S.B. Ratio Front, Flat Ratio (%) of the front edge to be chamfered when Small S.B. or Special safety beveling mode is selected in the flat edging mode. 14. Small S.B. Offset Front, Flat Offset (mm) of the front edge to be chamfered when Small S.B. or Special safety beveling mode is selected in the flat edging mode. 15. Middle S.B. Ratio Front, Flat Ratio (%) of the front edge to be chamfered when Middle S.B. safety beveling mode is selected in the flat edging mode. 16. Middle S.B. Offset Front, Flat Offset (mm) of the front edge to be chamfered when Middle S.B. safety beveling mode is selected in the flat edging mode. 17. Large S.B. Ratio Front, Flat Ratio (%) of the front edge to be chamfered when Large S.B. safety beveling mode is selected in the flat edging mode. 18. Large S.B. Offset Front, Flat Offset (mm) of the front edge to be chamfered when Large S.B. safety beveling mode is selected in the flat edging mode. Chamfering amount of front edge in the bevel edging mode 19. Small S.B. Ratio Front, Bevel Ratio (%) of the front edge to be chamfered when Small S.B. or Special safety beveling mode is selected in the bevel edging mode. 20. Small S.B. Offset Front, Bevel Offset (mm) of the front edge to be chamfered when Small S.B. or Special safety beveling mode is selected in the bevel edging mode. 21. Middle S.B. Ratio Front, Bevel Ratio (%) of the front edge to be chamfered when Middle S.B. safety beveling mode is selected in the bevel edging mode. 22. Middle S.B. Offset Front, Bevel Offset (mm) of the front edge to be chamfered when Middle S.B. safety beveling mode is selected in the bevel edging mode.

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