Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Rexroth Ind

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1 Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Rexroth IndraDrive R Edition 01

2 About this Documentation Rexroth IndraDrive Rexroth IndraDrive B312-01/EN Bosch Rexroth AG. Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 D Lohr a. Main Telephone +49 (0)93 52/40-0 Tx Fax +49 (0)93 52/ Dept. EDC1/EDY1 (EH/US)

3 Rexroth IndraDrive Contents I (PELV)

4 II Contents Rexroth IndraDrive EMC EMC HMV01.1E-W0030, -W0075, -W HMV01.1R-W0018, -W0045, -W () (+24 V, 0 V) DC (L+, L-) PE PE... X X2 RS X X X32 X33...

5 Rexroth IndraDrive Contents III X DC DC NC & Helpdesk Service-Hotline Internet Vor der Kontaktaufnahme... - Before contacting us Kundenbetreuungsstellen - Sales & Service Facilities

6 IV Contents Rexroth IndraDrive HMV01.1E HMV01.1R HFD

7 Rexroth IndraDrive Introduction IndraDrive M 24 V 24 V (HMV01.1R- (HMV01.1E-Wxxx 24 V 3 (380V V, +-10% 50Hz-60Hz) E-Stop (HMV01.1R-W

8 1-2 Introduction Rexroth IndraDrive hmv_aufbau.fh7 1: 2: 3:. 1-1: 01.F4002 Esc Enter. 1-2: 4 NC

9 Rexroth IndraDrive Introduction 1-3 DC DC 24 V RKS - RKG - 3 Fa5147f1.fh7. 1-3:

10 1-4 Introduction Rexroth IndraDrive CE. 1-4: CE CEf1.fh7 C-UL-US EN50178, 2230 DC V, V, 1 AC 0,1 A EN50178 EN :

11 Rexroth IndraDrive Important Directions for Use Rexroth : Rexroth Rexroth

12 2-2 Important Directions for Use Rexroth IndraDrive Rexroth : EMC 2.2 Rexroth

13 Rexroth IndraDrive Safety Instructions for Electric Drives and Controls Rexroth 3.2 ANSI Z535 ANSI DANGER WARNING CAUTION. 3-1: ANSI Z535

14 3-2 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive 3.3 DANGER DANGER WARNING WARNING CAUTION CAUTION CAUTION

15 Rexroth IndraDrive Safety Instructions for Electric Drives and Controls Bosch Rexroth AG

16 3-4 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive EMC EMC

17 Rexroth IndraDrive Safety Instructions for Electric Drives and Controls : 50V 50V DANGER 50V 5 RCD

18 3-6 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive DANGER 3.5mA 10 mm² 3.6 (PELV) Rexroth 0-50 WARNING PELV = 0-50V

19 Rexroth IndraDrive Safety Instructions for Electric Drives and Controls

20 3-8 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive DANGER

21 Rexroth IndraDrive Safety Instructions for Electric Drives and Controls (EMC) 3.8 WARNING - -

22 3-10 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive 3.9 CAUTION (10) 3.10 CAUTION

23 Rexroth IndraDrive Safety Instructions for Electric Drives and Controls CAUTION : 3.12 CAUTION :

24 3-12 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive

25 Rexroth IndraDrive Identifying and Checking the Delivered Components X31, X32, X33 ; DOK- ( GENERAL-DRIVE******-SVSx-MS-P). 4-1: DC

26 4-2 Identifying and Checking the Delivered Components Rexroth IndraDrive : hmv_typenschild.fh7

27 Rexroth IndraDrive Identifying and Checking the Delivered Components : Abbrev. Column Example: H M V E - W A NNNN HMV = HMV = = 1 4. Power supply 4.1 feeded = E 4.2 regenerative = R Air, internal (through integrated blower) = W 6. [ KW ] E R 30 X X IP = A 8. DC-bus nominal voltage 8.1 DC 700V = none = NNNN 10. Standard reference Titel Edition DIN EN Degrees of protection provided by enclosures (IP-Code) :

28 4-4 Identifying and Checking the Delivered Components Rexroth IndraDrive

29 Rexroth IndraDrive Transport and Storage C %; 2K g/m 3 2K3 EN : : 10g / 11ms C %; 1K g/m 3 1K3. 5-2:

30 5-2 Transport and Storage Rexroth IndraDrive

31 Rexroth IndraDrive Mechanical Mounting : : C C2%, +55 C 5 "" 5 " " 1000 m * 1000 m 2000 m 100 m 2.0% 2000 m : Fig. 6-3 * 4000 m ( 40 C 55 C) () 5% -- 95% Cl.3K5, 5 C g/m 3 Cl.3K5 EN : EN : : ±15 % : : : 0,15 mm (peak-peak) at Hz 1 g at Hz Hz 0,005 g 2 /Hz ± 3 db (r.m.s.) : 1,0 g * 2000 m 1.0 kv 2.5 kv. 6-1:

32 6-2 Mechanical Mounting Rexroth IndraDrive Rexroth Bosch Rexroth

33 Rexroth IndraDrive Mechanical Mounting 6-3 Fig. 6-3: 1 0, C DG0006F1.FH7. 6-2: 1 0,8 0,6 0,4 0, : DG0007F1.FH7

34 6-4 Mechanical Mounting Rexroth IndraDrive 6.2 HMV01.1E-W0*** HMV01.1R-W00** A) L 466 (7) 7L1 262 A) maszblatt_hmv.fh7 A). 6-4: HMV01.1E-W0*** HMV01.1R-W00** L [mm] L1 [mm] HMV01.1E-W HMV01.1E-W HMV01.1E-W HMV01.1R-W HMV01.1R-W HMV01.1R-W : L L1

35 Rexroth IndraDrive Mechanical Mounting : versorg_antrieb_sym.fh7

36 6-6 Mechanical Mounting Rexroth IndraDrive : Discharge direction of the warmed air in the flow-off area Exhaust air from the air conditioner Additional fan Entry area of the cooling air for the upper device line Discharge direction of the warmed air in the flow-off area For example: air baffle Entry area of the cooling air for the lower device line Supply air from the air conditioner. 6-8:

37 Rexroth IndraDrive Mechanical Mounting (HMV01.1E) (HMV01.1R), (HMV01.1E) (HMV01.1R)

38 6-8 Mechanical Mounting Rexroth IndraDrive 6.1 CAUTION. 6-9: Eb0001f1.fh7

39 Rexroth IndraDrive Mechanical Mounting 6-9 Eb0002f1.fh :

40 6-10 Mechanical Mounting Rexroth IndraDrive

41 Rexroth IndraDrive Electrical Installation CAUTION : : Rexroth EN Rexroth CAUTION

42 7-2 Electrical Installation Rexroth IndraDrive 7.2 EMC : EMC magnetic "Electro compatibility (EMC) in drive and control systems"dok-general-emv****** **-PRxx-EN-P : HMV01.1R B N CAUTION! Rexroth Rexroth

43 Rexroth IndraDrive Electrical Installation EMC cm = 50 Hz 8

44 7-4 Electrical Installation Rexroth IndraDrive 9 Lapp "SKINDICHT S 10 : "Electro (EMC) in drive and control systems" : DOK-GENERAL- EMV********-PRxx-EN-P

45 Rexroth IndraDrive Electrical Installation 7-5 EMC EMC HMV01.1E-Wxxxx PE HMVE_emv.fh7. 7-1: HMV01.1E -

46 7-6 Electrical Installation Rexroth IndraDrive HMV01.1R-Wxxxx PE HMVR_emv.fh7. 7-2: HMV01.1R -

47 Rexroth IndraDrive Electrical Installation HMV01.1E-W0030, -W0075, -W0120 HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W U LN V % % L trans max U V 1200 f LN Hz df LN/t Hz/s 2% * f LN I LN cont A DC S LN kw ( DC ) 1) DC S LN (L_DC) kw (cosϕ) osϕ c - 1 DC ) ( U DC V DC 2) DC 3) DC ( U LN =400V) 4) DC ( U LN =400V) U DC limit (max) V 900 U DC limit (min) V 0,75 * 2 * U LN P DC cont kw P DC cont kw DC U LN < 400 V: 4V 1% U LN > 400 V: 4V 1% DC P DC peak kw. 0,3 s ,6 x I LN cont 40 C DC (R_DC On) V U 820V 80V + 2 * U LN kw 1,5 2 2,5 kw kws DC C DC µf / I out_max1/ A 2,5 I out_cont1 (DC ) P Diss W ) 40 µh 2) DC 3) DC 0,75 * U LN 4) : HMV01.1E-W0030: 400 µh HMV01.1E-W0075: 200 µh HMV01.1E-W0120: 100 µh. 7-3:

48 7-8 Electrical Installation Rexroth IndraDrive HMV01.1R-W0018, -W0045, -W0065 HMV01.1R- W0018 HMV01.1R- W phase HMV01.1R- W0065 U LN V % % U L trans max V 1200 f LN Hz df LN/t Hz/s 2% * f LN I L cont A DC S LN (L_DC) kw DC (cosϕ) osϕ c - 1 DC U DC V 750 (controlled) DC U DC limit (max) V 900 DC U DC limit (min) V 0,75 * 2 * U LN DC U LN =400V) ( P DC cont kw DC LN U < 400 V: 4V 1% DC ( 0,3 s 0,6 x I LN cont 40 C U LN > 400 V: P DC peak kw U DC (R_DC On) V 820 kw 0,4 0,4 0,4 kw kws DC C DC µf U out eff V 750 ( ) f I out_max1/ A 2,5 I out_cont1 P Diss W :

49 Rexroth IndraDrive Electrical Installation 7-9 ( 25 C) U N3 V 24 ±5% w - U N3max V % I EIN3 A HMV01.1E-W0030: 7 A HMV01.1E-W0075: 16 A HMV01.1E-W0120: 15 A HMV01.1R-W0018: 6 A HMV01.1R-W0045: 8 A HMV01.1R-W0065: 14 A I EIN3 t EIN3Lade ms HMV01.1E-W0120: 50 : 15 C N3 mf 10 : HMV01.1-1E-W0030 P N3 W 24 HMV01.1-1E-W0075 P N3 W 38 HMV01.1-1E-W0120 P N3 W 41 HMV01.1-1R-W0018 P N3 W 27 HMV01.1-1R-W0045 P N3 W 40 HMV01.1-1R-W0065 P N3 W :

50 7-10 Electrical Installation Rexroth IndraDrive X33 ON 3 ON 2 OFF 1 OFF 24V DC bus short circuit 24V OFF X32 5 ON 4 2** 0V DC ok X31 HMV 01.1x - Wxxxx X / 1 RS X2 X14* X3 L1 L2 L3 24V 0V L+ L- 24V DC PE PE * HMV01.1R-Wxxxx ** HMV01.1E-Wxxxx. 7-6: anschlussplan_hmv.fh7

51 Rexroth IndraDrive Electrical Installation () C D A B installation_hmv_system.fh7 No. A B C D UPS ( ) 24 V 1 PE 2 3 PE ; 2 10 mm 4 X1 5 (+24V, 0V); 6 DC (L+, L-);. 7-7: --

52 7-12 Electrical Installation Rexroth IndraDrive HMV01.1E-W0030 HMV01.1E-W0075 X33 X32 X31 X2 X1 +24 V 0 V L+ L- DC PE PE hmv_e30_front.fh7. 7-8: HMV01.1E-W0030 HMV01.1E-W0075 : 7-15 DC 7-17 (X5) 7-22 PE 7-20 X X X X X7 7-25

53 Rexroth IndraDrive Electrical Installation 7-13 HMV01.1E-W0120 X33 X32 X31 X2 X1 +24 V 0 V L+ L- DC PE PE PE PE Fig. 7-9: HMV01.1E-W0120 hmv_e120_front.fh7 : (X5) 7-22 PE 7-20 X X X X X7 7-25

54 7-14 Electrical Installation Rexroth IndraDrive HMV01.1R-W0018, -W0045, -W0065 X33 X32 X31 X2 X V 0 V L+ L- DC PE PE hmv_r18_front.fh7 Fig. 7-10: HMV01.1R-W0018, -W0045, -W0065 : 7-15 DC 7-17 (X5) 7-22 PE 7-20 X X X X X X

55 Rexroth IndraDrive Electrical Installation 7-15 (+24 V, 0 V) 24-V : : 7-9 DANGER. 24-V mm (M6) 4 x 12 mm

56 7-16 Electrical Installation Rexroth IndraDrive A B A: () B:. 7-11: schienen_steuerspg 6 Nm

57 Rexroth IndraDrive Electrical Installation 7-17 DC (L+, L-) (M6) schienen_zwkreis Fig. 7-12: 6 Nm max. 2 m min. 10 mm², > 750 V (, - H07) CAUTION

58 7-18 Electrical Installation Rexroth IndraDrive CAUTION

59 Rexroth IndraDrive Electrical Installation 7-19 PE HMV01.1E-W0030, -W0075 HMV01.1R-W0018, -W0045, -W0065 HMV01.1E-W0120 hmv_erdanschluss_netz_30.fh7 hmv_erdanschluss_netz_120.fh : PE : HMV01.1E-W0030, -W0075 HMV01.1R-W0018, -W0045, -W0065 M6 x 25 HMV01.1E-W0120 M10 HMV01.1E-W0030, -W0075 HMV01.1E-W0120 HMV01.1R-W0018, -W0045, -W Nm 18 Nm

60 7-20 Electrical Installation Rexroth IndraDrive PE, PE : : 1:. 7-14: PE 1 erdungslasche_hmv 2 : PE (M6 x 25) 6 Nm

61 Rexroth IndraDrive Electrical Installation 7-21 X1, Fig. 7-15: X1 X1_hmv 8 Fig. 7-16: : 40 m

62 7-22 Electrical Installation Rexroth IndraDrive X2, RS232 RS232 RS Fig. 7-17: X2 PS2_stecker_hmv.fh7 MiniDIN 8 Fig. 7-18: Fig. 7-19: [mm²] [mm²] AWG. n.c. 1 n.c. 2 RS232_TxD 3 GND 4 RS232_RxD 5 n.c. 6 n.c. 7 n.c. 8 GND

63 Rexroth IndraDrive Electrical Installation 7-23 X3, L1 L2 L : X3 hmv_x3 HMV01.1E- W W W HMV01.1R- W W W : HMV01.1E- [mm²] [mm²] in AWG W W W HMV01.1R- [mm²] [mm²] in AWG W W W :

64 7-24 Electrical Installation Rexroth IndraDrive HMV01.1E- W W W HMV01.1R- W W W : : 13.3

65 Rexroth IndraDrive Electrical Installation 7-25 X31, X31 : (Bb1) ok (UD) (WARN) hmv_x : X31 LK06-1M WIN R3,5 series : Design 6 [mm²] [mm²] AWG 0,14-1,5 0,14-1, :

66 7-26 Electrical Installation Rexroth IndraDrive X ok 3 2 / 1 Bb1 UD WARN hmv_x31_schalt Bb1_1 6 Bb1_2 5 UD_1 4 UD_2 3 DC 30V / 1A 5A : : DC 30V / 1A 5A : : WARN_1 2 WARN_2 1 Fig. 7-27: X31 DC 30V / 1A 5A : :

67 Rexroth IndraDrive Electrical Installation 7-27 X32,,, X32 : Fig. 7-28: X32 hmv_x32 LK09-1M WIN R3,5 series 0734 Fig. 7-29: 9 [mm²] [mm²] 0,14-1,5 0,14-1, Fig. 7-30: AWG

68 7-28 Electrical Installation Rexroth IndraDrive X32 24V 24V OFF ON / * 24V 0V * only for HMV01.1E-Wxxxx hmv_x32_schalt 24V_IF 9 24V 24V ±5% 24V DC bus s.c. 8 24V => 24V OFF1 7 OFF2 6 ON1 5 ON2 4 24V => N/O 24V ms 3 24V HMV01.1E => <-> ; : ( HMV01.1E 7-7 ) 24V 2 24V 24V 3 0V 1 0V 0V 0V Fig. 7-31: X32

69 Rexroth IndraDrive Electrical Installation 7-29 X33, X Fig. 7-32: X33 hmv_x33 LK04-1M WIN R3,5 series 0734 Fig. 7-33: 4 [mm²] [mm²] AWG 0,14-1,5 0,14-1, Fig. 7-34: 4 X33 ON 3 OFF 1 2 hmv_x33_schalt MAINS_ON1 4 MAINS_ON2 3 MAINS_OFF1 2 MAINS_OFF2 1 (N/O) ON DC 30V / 1A 5A OFF (N/C) DC 30V / 1A 5A Fig. 7-35: X33

70 7-30 Electrical Installation Rexroth IndraDrive X14, X14 (HMV01.1R) Fig. 7-36: X14 hmv_x14 LE 7,62 M PC 4,0 / 3G 3 Fig. 7-37: [mm²] [mm²] 1,5-4 1, Fig. 7-38: AWG 3 max. L3 900V 2 max. L2 900V 1 max. L1 900V Fig. 7-39: X14 5A 5A 5A

71 Rexroth IndraDrive Electrical Installation V WARNING A B C hms_beruehrschutz_seite.fh7 Fig. 7-40: 50 V WARNING A, B C

72 7-32 Electrical Installation Rexroth IndraDrive hmv_beruehrschutz Fig. 7-41: : 2.8 Nm

73 Rexroth IndraDrive Determination of Appropriate Power Supply Units IndraDrive M 8.2 P m: M: [Nm] ω: ] [min n: ] [min Fig. 8-1: M * 2πn Pm [W] = M ω = 60 M * n Pm [kw] = 9550 or : 25%

74 8-2 Determination of Appropriate Power Supply Units Rexroth IndraDrive : n av n = 1 * t -1 ] 1 + n2 * t n t + t... + t 1 2 n av: [min n 1... n n: ] [min t 1... t n: [s] Fig. 8-2: n n * t n n 1 n 2 t n 3 t1 t2 t3 t4 DGoE.fh7 Abb. 8-3: n av = -1 ] n * t 2 t H H + n * t + t t B n + * t 2 + t n av: [min n: ] [min t: [s] t H: [s] t B: [s] Fig. 8-4: ; 2 B n t H t t 1 t B t 2 DGmE.fh7 Abb. 8-5: ;

75 Rexroth IndraDrive Determination of Appropriate Power Supply Units 8-3 P mse: M eff: n av: Fig. 8-6: P mse = M eff * n 9550 [kw] [Nm] -1 ] [min av P mha: M n: n n: Fig. 8-7: P mha = M n * n 9550 n [Nm] -1 ] [min NC (F G) 1 1,15 1,32 1,75 2,0 2,25 Fig. 8-8: P (P = mse1 + P mse P F G msen ) * 1,25 P ZWSe: [kw] P mse1... P msen: [kw] F G: 1,25: Fig. 8-9: PZWHa = (PmHa1 + PmHa PmHan ) * 1,25 P ZWHa: [kw] P mha1... P mhan: [kw] 1,25: Fig. 8-10: :

76 8-4 Determination of Appropriate Power Supply Units Rexroth IndraDrive NC PZW = [P mha + 0, 3 * ( P mse1 + PmSe PmSen )] * 1, 25 0,3: 1,25: P ZW: [kw] P mse1... P msen: [kw] P ZWHa: [kw] Fig. 8-11: 8.3 CAUTION P ZWS (M = NC ± M G ) * n 9550 eil *1, 25 1,25: M NC: NC [Nm] M G: [Nm] n eil: ] [min P ZWS: [kw] Fig. 8-12: P ZWS P ZWS 03 P ZWS: [kw] P ZWS03: [kw] Fig. 8-13:

77 Rexroth IndraDrive Determination of Appropriate Power Supply Units CAUTION W rot: n eil: J G: Fig. 8-14: W rot JG = * n 2 eil 2π * 60 [Ws] -1 ] [min [kgm²] 2 W rot: W MAX: Fig. 8-15: W rot WMAX [Ws] [kws] HMV01.1E HMV01.1E W ZW: C ZW: U B: U ZW: Fig. 8-16: W ZW C = 2 ZW * 2 2 ( U U ) [F] B ZW

78 8-6 Determination of Appropriate Power Supply Units Rexroth IndraDrive C Zu U 2W rot U 2 ZW 2 B * 1000 C HMV01.1Eintern U B: ( 820 V) U ZW: W rot: [Ws] C Zu: [mf] C HMV01.1Ein intern: [mf] Fig. 8-17: (HMV01.1R) 75 Ws (HMV01. 10% mf 3 x AC 380 V 3 x AC 400 V 3 x AC 440 V 3 x AC 480 V mf 163 Ws 144 Ws 103 Ws 89 Ws Fig. 8-18: HMV01.1E 8.5 HMV01.1E : NC W rot: n eil: W rot Jg = * n 2 eil 2π * 60 2 * z [Ws] -1 ] [min ( + ) [kgm²] J g: z: Fig. 8-19:

79 Rexroth IndraDrive Determination of Appropriate Power Supply Units 8-7 W pot = m * g * h * z W pot: [Ws] m: [kg] g: = 9,81 m/s² h: [m] z: Fig. 8-20: P RD: P BD: t z: W potg: W rotg: Fig. 8-21: P W + W potg rotg RD = PRD PBD t z [kw] [kw] [s] [kws] [kws] 8.6 CAUTION Mmax * nmax PRS = 9550 * 1,25 P Rs PBS P RS: [kw] P BS: [kw] M max: [Nm] n max: NC ] [min 1,25: Fig. 8-22:

80 8-8 Determination of Appropriate Power Supply Units Rexroth IndraDrive 8.7 (KD) (KD) S N1: P ZW: Fig. 8-23: : SN1 = PZW * 1,7 (for HMV01.1E W0030) SN1 = PZW * 1,5 (for HMV01.1E W0075, W0120) : SN1 = PZW * 1,15 [kva] [kw] HMV01.1E S N1: P ZW: Fig. 8-24: S N 1 = P ZW * 1,05 [kva] [kw] HMV01.1R I N1: S N1: U N1: Fig. 8-25: SN1 *1000 I N1 = 3 * U [I] [kva] [U] N1

81 Rexroth IndraDrive Control Mains Contactor : : CNC 9.2

82 9-2 Control Mains Contactor Rexroth IndraDrive : X3/1 X 45 Bb Bb CNC WARNING (Bb1-

83 Rexroth IndraDrive Control Mains Contactor V +/-5% X3 0 V X32/1 X32/9 X31/5 Bb1 S2 CNC A10 1) X31/6 X32/8 X32/7 signal processing bleeder control >1 K1 2) L+ 1) X32/6 X32/5 X32/4 K1 DC bus dynamic brake & enable converter L- K1 ready-tooperate ON delay approx. 1.5 seconds... 4 minutes 3) Power supply unit +24V +/- 5% RF 1 2 Control voltage K1 UD X33/4 X33/3 X31/4 X31/3 HMV01.1E/ HMV01.1R K4 A10 X33/1 K1 X33/2 S5 S11 S12 safety door closed S4 S1 K4 Bb U AF AF AF Drive controllers A10 Emergency-stop relay 0V A10 = AF = Bb1 = Bb = CNC = K1 = K4 = RF = S1 = S2 = S4 = OFF S5 = ON S11/S12 = 1) K1 2) HMV01.1E ; HMV01.1R 3) SS2HMV.fh7 Fig. 9-1:

84 9-4 Control Mains Contactor Rexroth IndraDrive CAUTION

85 Rexroth IndraDrive Control Mains Contactor V +/-5% X3 0 V X32/1 X31/5 Bb1 for diagnostics X32/9 X31/6 bleeder control K1 A10 1) X32/8 X32/7 signal processing >1 2) L+ X32/6 L- 1) X32/5 X32/4 K1 DC bus dynamic brake & enable converter K1 ready-tooperate ON delay approx. 1.5 seconds... 4 minutes 3) Power supply unit +24V +/- 5% RF K1 UD 1 2 X33/4 X33/3 X31/4 X31/3 HMV01.1E/ HMV01.1R K4 A10 X33/1 K1 X33/2 S5 Control voltage S11 S12 safety door closed S4 S1 K4 Bb U AF AF AF Drive controllers A10 Emergency-stop 0V A10 = AF = Bb1 = Bb = CNC = K1 = K4 = RF = S1 = S2 = S4 = OFF S5 = ON S11/S12 = 1) K1 2) HMV01.1E ; HMV01.1R 3) SS3HMV.fh7 Fig. 9-2:

86 9-6 Control Mains Contactor Rexroth IndraDrive 9.3 NC NC NC : NC (P , bit 0 = 1) SERCOS NC SERCOS UD NC CAUTION UD

87 Rexroth IndraDrive Control Mains Contactor V +/-5% U V W X3 0 V X32/1 X31/5 Bb1 for diagnostics X32/9 braking resistor control K1 X31/6 A10 1) X32/8 X32/7 signal processing >1 2) L+ 1) X32/6 X32/5 X32/4 K1 DC bus dynamic brake & enable converter L- K1 ready-tooperate ON delay approx. 1.5 seconds... 4 minutes 3) Power supply unit +24V +/- 5% Control voltage RF Bb UD X31/4 X31/3 X33/1 K1 X33/2 S11 S4 AF AF AF Drive controller Machine control S5 S12 safety door closed S1 A10 Emergency-stop ralay 0V A10 = AF = Bb1 = Bb = CNC = K1 = K4 = RF = S1 = S2 = S4 = OFF S5 = ON S11/S12 = 1) K1 2) HMV01.1E HMV01.1R 3) SS4HMV.fh7 Fig. 9-3: NC

88 9-8 Control Mains Contactor Rexroth IndraDrive

89 Rexroth IndraDrive Troubleshooting Rexroth : 10.2 An can be reset by error "Esc" CAUTION : Rexroth WARNING 3

90 10-2 Troubleshooting Rexroth IndraDrive 10.3 "Service & Support"

91 Rexroth IndraDrive Troubleshooting : 50 V DANGER : : "Fault Diagnostics an Faults"

92 10-4 Troubleshooting Rexroth IndraDrive 10.5

93 Rexroth IndraDrive Disposal and Environmental Protection : Bosch Rexroth AG Electric Drives and Controls Bürgermeister-Dr.-Nebel-Straße 2 D Lohr am Main 11.2 : :

94 11-2 Disposal and Environmental Protection Rexroth IndraDrive

95 Rexroth IndraDrive Service & Support & 12.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr am Main steht Ihnen mit Rat und Tat zur Seite. Sie erreichen uns Our service helpdesk at our headquarters in Lohr am Main, Germany can assist you in all kinds of inquiries. Contact us - telefonisch - by phone: 49 (0) über Service Call Entry Center Mo-Fr 07:00-18:00 - via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm - per Fax - by fax: +49 (0) per - by service.svc@boschrexroth.de 12.2 Service-Hotline Außerhalb der Helpdesk-Zeiten ist der Service direkt ansprechbar unter After helpdesk hours, contact our service department directly at +49 (0) oder - or +49 (0) Internet Unter finden Sie ergänzende Hinweise zu Service, Reparatur und Training sowie die aktuellen Adressen *) unserer auf den folgenden Seiten aufgeführten Vertriebsund Servicebüros. Verkaufsniederlassungen Niederlassungen mit Kundendienst Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mit unserem für Sie nächstgelegenen Ansprechpartner auf. *) Die Angaben in der vorliegenden Dokumentation können seit Drucklegung überholt sein. At you may find additional notes about service, repairs and training in the Internet, as well as the actual addresses *) of our sales- and service facilities figuring on the following pages. sales agencies offices providing service Please contact our sales / service office in your area first. *) Data in the present documentation may have become obsolete since printing Vor der Kontaktaufnahme... - Before contacting us... Wir können Ihnen schnell und effizient helfen wenn Sie folgende Informationen bereithalten: 1. detaillierte Beschreibung der Störung und der Umstände. 2. Angaben auf dem Typenschild der betreffenden Produkte, insbesondere Typenschlüssel und Seriennummern. 3. Tel.-/Faxnummern und -adresse, unter denen Sie für Rückfragen zu erreichen sind. For quick and efficient help, please have the following information ready: 1. Detailed description of the failure and circumstances. 2. Information on the type plate of the affected products, especially type codes and serial numbers. 3. Your phone/fax numbers and address, so we can contact you in case of questions.

96 12-2 Service & Support Rexroth IndraDrive 12.5 Kundenbetreuungsstellen - Sales & Service Facilities Deutschland Germany vom Ausland: (0) nach Landeskennziffer weglassen! from abroad: don t dial (0) after country code! Vertriebsgebiet Mitte Germany Centre SERVICE SERVICE SERVICE Rexroth Indramat GmbH Bgm.-Dr.-Nebel-Str. 2 / Postf Lohr am Main / Lohr Kompetenz-Zentrum Europa Tel.: +49 (0) Fax: +49 (0) CALL ENTRY CENTER MO FR von 07:00-18:00 Uhr from 7 am 6 pm Tel. +49 (0) service.svc@boschrexroth.de HOTLINE MO FR von 17:00-07:00 Uhr from 5 pm - 7 am + SA / SO Tel.: +49 (0) oder / or Tel.: +49 (0) ERSATZTEILE / SPARES verlängerte Ansprechzeit - extended office time - nur an Werktagen - only on working days - von 07:00-18:00 Uhr - from 7 am - 6 pm - Tel. +49 (0) Vertriebsgebiet Süd Germany South Vertriebsgebiet West Germany West Gebiet Südwest Germany South-West Bosch Rexroth AG Landshuter Allee München Tel.: +49 (0) Fax: +49 (0) Bosch Rexroth AG Regionalzentrum West Borsigstrasse Ratingen Tel.: +49 (0) Fax: +49 (0) (0) Bosch Rexroth AG Service-Regionalzentrum Süd-West Siemensstr Fellbach Tel.: +49 (0) Fax: +49 (0) Vertriebsgebiet Nord Germany North Vertriebsgebiet Mitte Germany Centre Vertriebsgebiet Ost Germany East Vertriebsgebiet Ost Germany East Bosch Rexroth AG Walsroder Str Langenhagen Tel.: +49 (0) Service: +49 (0) Fax: +49 (0) Service: +49 (0) Bosch Rexroth AG Regionalzentrum Mitte Waldecker Straße Mörfelden-Walldorf Tel.: +49 (0) Fax: +49 (0) Bosch Rexroth AG Beckerstraße Chemnitz Tel.: +49 (0) Fax: +49 (0) Bosch Rexroth AG Regionalzentrum Ost Walter-Köhn-Str. 4d Leipzig Tel.: +49 (0) Fax: +49 (0)

97 Rexroth IndraDrive Service & Support 12-3 Europa (West) - Europe (West) vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen from abroad: don t dial (0) after country code, Italy: dial 0 after country code Austria - Österreich Austria Österreich Belgium - Belgien Denmark - Dänemark Bosch Rexroth GmbH Electric Drives & Controls Stachegasse Wien Tel.: +43 (0) Fax: +43 (0) Bosch Rexroth GmbH Electric Drives & Controls Industriepark Pasching Tel.: +43 (0) Fax: +43 (0) Bosch Rexroth AG Electric Drives & Controls Industrielaan Ternat Tel.: +32 (0) service: +32 (0) Fax: +32 (0) service@boschrexroth.be BEC A/S Zinkvej Randers Tel.: +45 (0) Fax: +45 (0) Great Britain Großbritannien Finland - Finnland France - Frankreich France - Frankreich Bosch Rexroth Ltd. Electric Drives & Controls Broadway Lane, South Cerney Cirencester, Glos GL7 5UH Tel.: +44 (0) Fax: +44 (0) sales@boschrexroth.co.uk service@boschrexroth.co.uk Bosch Rexroth Oy Electric Drives & Controls Ansatie Vantaa Tel.: +358 (0) Fax: +358 (0) Bosch Rexroth SAS Electric Drives & Controls Avenue de la Trentaine (BP. 74) Chelles Cedex Tel.: +33 (0) Fax: +33 (0) Hotline: +33 (0) Bosch Rexroth SAS Electric Drives & Controls ZI de Thibaud, 20 bd. Thibaud (BP. 1751) Toulouse Tel.: +33 (0) Fax: +33 (0) France Frankreich Italy - Italien Italy - Italien Italy - Italien Bosch Rexroth SAS Electric Drives & Controls 91, Bd. Irène Joliot-Curie Vénissieux Cedex Tel.: +33 (0) Fax: +33 (0) Bosch Rexroth S.p.A. Via G. Di Vittorio, Cernusco S/N.MI Hotline: Tel.: Service: Fax: Service: Bosch Rexroth S.p.A. Via Paolo Veronesi, Torino Tel.: Fax: Bosch Rexroth S.p.A. Via Mascia, Castellamare di Stabia NA Tel.: Fax: Italy - Italien Italy - Italien Netherlands - Niederlande/Holland Netherlands Niederlande/Holland Bosch Rexroth S.p.A. Via del Progresso, 16 (Zona Ind.) Padova Tel.: Fax: Bosch Rexroth S.p.A. Via Isonzo, Casalecchio di Reno (Bo) Tel.: Fax: Bosch Rexroth Services B.V. Technical Services Kruisbroeksestraat 1 (P.O. Box 32) 5281 RV Boxtel Tel.: +31 (0) (0) Fax: +31 (0) (0) services@boschrexroth.nl Bosch Rexroth B.V. Kruisbroeksestraat 1 (P.O. Box 32) 5281 RV Boxtel Tel.: +31 (0) Fax: +31 (0) Norway - Norwegen Spain - Spanien Spain Spanien Sweden - Schweden Bosch Rexroth AS Electric Drives & Controls Berghagan 1 or: Box Ski-Langhus 1402 Ski Tel.: +47 (0) Fax: +47 (0) Hotline: +47 (0) jul.ruud@rexroth.no Bosch Rexroth S.A. Electric Drives & Controls Centro Industrial Santiga Obradors s/n Santa Perpetua de Mogoda Barcelona Tel.: Fax: Goimendi S.A. Electric Drives & Controls Parque Empresarial Zuatzu C/ Francisco Grandmontagne no San Sebastian Tel.: service: Fax: service: sat.indramat@goimendi.es Bosch Rexroth AB Electric Drives & Controls - Varuvägen 7 (Service: Konsumentvägen 4, Älfsjö) Stockholm Tel.: +46 (0) Fax: +46 (0) Sweden - Schweden Switzerland West - Schweiz West Switzerland East - Schweiz Ost Bosch Rexroth AB Electric Drives & Controls Ekvändan Helsingborg Tel.: +46 (0) Fax: +46 (0) Bosch Rexroth Suisse SA Av. Général Guisan Vevey 1 Tel.: +41 (0) Fax: +41 (0) Bosch Rexroth Schweiz AG Electric Drives & Controls Hemrietstrasse Buttikon Tel. +41 (0) Fax +41 (0)

98 12-4 Service & Support Rexroth IndraDrive Europa (Ost) - Europe (East) vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don t dial (0) after country code Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland Polen Bosch -Rexroth, spol.s.r.o. Hviezdoslavova Brno Tel.: +420 (0) Fax: +420 (0) DEL a.s. Strojírenská Zdar nad Sázavou Tel.: Fax: Bosch Rexroth Kft. Angol utca Budapest Tel.: +36 (1) Fax: +36 (1) Bosch Rexroth Sp.zo.o. ul. Staszica Pruszków Tel.: service: Fax: service: Poland Polen Romania - Rumänien Romania - Rumänien Russia - Russland Bosch Rexroth Sp.zo.o. Biuro Poznan ul. Dabrowskiego 81/ Poznan Tel.: /-63 Fax: East Electric S.R.L. Bdul Basarabia no.250, sector Bucuresti Tel./Fax:: +40 (0) (0) Fax: +40 (0) eastel@rdsnet.ro Bosch Rexroth Sp.zo.o. Str. Drobety nr. 4-10, app Bucuresti, Sector 2 Tel.: +40 (0) (0) Fax: +40 (0) Bosch Rexroth OOO Wjatskaja ul. 27/ Moskau Tel.: Fax: laura.kanina@boschrexroth.ru Russia - Russland Turkey - Türkei Slowenia - Slowenien ELMIS 10, Internationalnaya Gomel, Belarus Tel.: +375/ / Fax: +375/ elmis_ltd@yahoo.com Servo Kontrol Ltd. Sti. Perpa Ticaret Merkezi B Blok Kat: 11 No: Okmeydani-Istanbul Tel: Fax: remzi.sali@servokontrol.com DOMEL Otoki Zelezniki Tel.: Fax: brane.ozebek@domel.si

99 Rexroth IndraDrive Service & Support 12-5 Africa, Asia, Australia incl. Pacific Rim Australia - Australien Australia - Australien China China AIMS - Australian Industrial Machinery Services Pty. Ltd. 28 Westside Drive Laverton North Vic 3026 Melbourne Tel.: Fax: Hotlines: enquires@aimservices.com.au Bosch Rexroth Pty. Ltd. No. 7, Endeavour Way Braeside Victoria, Melbourne Tel.: Fax: mel@rexroth.com.au Shanghai Bosch Rexroth Hydraulics & Automation Ltd. Waigaoqiao, Free Trade Zone No.122, Fu Te Dong Yi Road Shanghai P.R.China Tel.: Fax: richard.yang_sh@boschrexroth.com.cn gf.zhu_sh@boschrexroth.com.cn Shanghai Bosch Rexroth Hydraulics & Automation Ltd. 4/f, Marine Tower No.1, Pudong Avenue Shanghai P.R.China Tel: Fax: China China China China Bosch Rexroth China Ltd. 15/F China World Trade Center 1, Jianguomenwai Avenue Beijing , P.R.China Tel.: Fax: Bosch Rexroth China Ltd. Guangzhou Repres. Office Room , Metro Plaza, Tian He District, 183 Tian He Bei Rd Guangzhou , P.R.China Tel.: Fax: Bosch Rexroth (China) Ltd. A-5F., 123 Lian Shan Street Sha He Kou District Dalian , P.R.China Tel.: Fax: Melchers GmbH BRC-SE, Tightening & Press-fit 13 Floor Est Ocean Centre No.588 Yanan Rd. East 65 Yanan Rd. West Shanghai Tel.: Fax: Hongkong India - Indien India - Indien India - Indien Bosch Rexroth (China) Ltd. 6 th Floor, Yeung Yiu Chung No.6 Ind Bldg. 19 Cheung Shun Street Cheung Sha Wan, Kowloon, Hongkong Tel.: Fax: alexis.siu@boschrexroth.com.hk Bosch Rexroth (India) Ltd. Electric Drives & Controls Plot. No.96, Phase III Peenya Industrial Area Bangalore Tel.: Fax: mohanvelu.t@boschrexroth.co.in Bosch Rexroth (India) Ltd. Electric Drives & Controls Advance House, II Floor Ark Industrial Compound Narol Naka, Makwana Road Andheri (East), Mumbai Tel.: Fax: singh.op@boschrexroth.co.in Bosch Rexroth (India) Ltd. S-10, Green Park Extension New Delhi Tel.: Fax: koul.rp@boschrexroth.co.in Indonesia - Indonesien Japan Japan Korea PT. Bosch Rexroth Building # 202, Cilandak Commercial Estate Jl. Cilandak KKO, Jakarta Tel.: (5 lines) Fax: rudy.karimun@boschrexroth.co.id Bosch Rexroth Automation Corp. Service Center Japan Yutakagaoka 1810, Meito-ku, NAGOYA , Japan Tel.: Fax: Bosch Rexroth Automation Corp. Electric Drives & Controls 2F, I.R. Building Nakamachidai , Tsuzuki-ku YOKOHAMA , Japan Tel.: Fax: Bosch Rexroth-Korea Ltd. Electric Drives and Controls Bongwoo Bldg. 7FL, 31-7, 1Ga Jangchoong-dong, Jung-gu Seoul, Tel.: Fax: Korea Bosch Rexroth-Korea Ltd Dadae-Dong, Saha-gu Electric Drives & Controls Pusan Metropolitan City, Tel.: Fax: eunkyong.kim@boschrexroth.co.kr Malaysia Bosch Rexroth Sdn.Bhd. 11, Jalan U8/82, Seksyen U Shah Alam Selangor, Malaysia Tel.: Fax: hockhwa@hotmail.com rexroth1@tm.net.my Singapore - Singapur Bosch Rexroth Pte Ltd 15D Tuas Road Singapore Tel.: Fax: South Africa - Südafrika TECTRA Automation (Pty) Ltd. 71 Watt Street, Meadowdale Edenvale 1609 Tel.: Fax: Hotline: georgv@tectra.co.za Taiwan Bosch Rexroth Co., Ltd. Taichung Branch 1F., No. 29, Fu-Ann 5th Street, Xi-Tun Area, Taichung City Taiwan, R.O.C. Tel : Fax: charlie.chen@boschrexroth.com. tw jim.lin@boschrexroth.com.tw david.lai@boschrexroth.com.tw Thailand NC Advance Technology Co. Ltd. 59/76 Moo 9 Ramintra road 34 Tharang, Bangkhen, Bangkok Tel.: Fax: Hotline sonkawin@hotmail.com

100 12-6 Service & Support Rexroth IndraDrive Nordamerika North America USA Headquarters - Hauptniederlassung Bosch Rexroth Corporation Electric Drives & Controls 5150 Prairie Stone Parkway Hoffman Estates, IL Tel.: Fax: servicebrc@boschrexroth-us.com repairbrc@boschrexroth-us.com USA Central Region - Mitte Bosch Rexroth Corporation Electric Drives & Controls Central Region Technical Center 1701 Harmon Road Auburn Hills, MI Tel.: Fax: USA Southeast Region - Südwest Bosch Rexroth Corporation Electric Drives & Controls Southeastern Technical Center 3625 Swiftwater Park Drive Suwanee, Georgia Tel.: Fax: USA SERVICE-HOTLINE - 7 days x 24hrs REX-ROTH USA East Region Ost USA Northeast Region Nordost USA West Region West Bosch Rexroth Corporation Electric Drives & Controls Charlotte Regional Sales Office South Lakes Drive Charlotte, North Carolina Tel.: Bosch Rexroth Corporation Electric Drives & Controls Northeastern Technical Center 99 Rainbow Road East Granby, Connecticut Tel.: Fax: Bosch Rexroth Corporation 7901 Stoneridge Drive, Suite 220 Pleasant Hill, California Tel.: Fax: Canada East - Kanada Ost Canada West - Kanada West Mexico Mexico Bosch Rexroth Canada Corporation Burlington Division 3426 Mainway Drive Burlington, Ontario Canada L7M 1A8 Bosch Rexroth Canada Corporation 5345 Goring St. Burnaby, British Columbia Canada V7J 1R1 Bosch Rexroth Mexico S.A. de C.V. Calle Neptuno 72 Unidad Ind. Vallejo Mexico, D.F. Bosch Rexroth S.A. de C.V. Calle Argentina No 3913 Fracc. las Torres Monterrey, N.L. Tel.: Fax: Hotline: michael.moro@boschrexroth.ca Tel Fax Hotline: david.gunby@boschrexroth.ca Tel.: Fax: mariofelipe.hernandez@boschrexroth.com.m x Tel.: Fax: mario.quiroga@boschrexroth.com.mx Südamerika South America Argentina - Argentinien Argentina - Argentinien Brazil - Brasilien Brazil - Brasilien Bosch Rexroth S.A.I.C. "The Drive & Control Company" Rosario 2302 B1606DLD Carapachay Provincia de Buenos Aires Tel.: Fax: victor.jabif@boschrexroth.com.ar NAKASE Servicio Tecnico CNC Calle 49, No. 5764/66 B1653AOX Villa Balester Provincia de Buenos Aires Tel.: Fax: Hotline: nakase@usa.net nakase@nakase.com gerencia@nakase.com (Service) Bosch Rexroth Ltda. Av. Tégula, 888 Ponte Alta, Atibaia SP CEP Tel.: Fax sales: Fax serv.: alexandre.wittwer@rexroth.com.br Bosch Rexroth Ltda. R. Dr.Humberto Pinheiro Vieira, 100 Distrito Industrial [Caixa Postal 1273] Joinville - SC Tel./Fax: Mobil: prochnow@zaz.com.br Columbia - Kolumbien Reflutec de Colombia Ltda. Calle 37 No Santafé de Bogotá, D.C. Colombia Tel.: Fax: reflutec@neutel.com.co reflutec@007mundo.com

101 Rexroth IndraDrive Appendix CAUTION 7-17 () DC bus nach links zum versorgerf3.fh7 Fig. 13-1:

102 13-2 Appendix Rexroth IndraDrive () DC bus nach rechts zum versorger Fig. 13-2:

103 Rexroth IndraDrive Appendix CAUTION 1 () 2 () 1 () 2 ( ) DC bus nach links_hmv Fig. 13-3:

104 13-4 Appendix Rexroth IndraDrive 1 () 2 () 1 () 2 () DC bus nach rechts_hmv Fig. 13-4:

105 Rexroth IndraDrive Appendix DANGER HMV01.1E HMV01.1R ( : 7.3) "Mains fuse protection with direct mains connection" "Fusing with Direct Mains Supply" 380 V 480 V K < 2.5% U : ( ) 3 ms ( ) 3 x AC 380 V 10 20% 1

106 13-6 Appendix Rexroth IndraDrive HMV01.1x [kva] S K [MVA] , Fig. 13-5: HMV01.1E HMV01.1R 10 ms

107 Rexroth IndraDrive Appendix 13-7 HMV01.1E [ 3 x AC V (±10 %) 3 x AC V (±10 %)] : HFD HMV01.1E 3) L1 L2 L3 PE 1) 2) HMVE_NFD_anschluss.fh7 1) 10 mm 2 2) - 60 EN204 3) Fig. 13-6:

108 13-8 Appendix Rexroth IndraDrive 3 AC x 380 V 3 AC x 480 < 3 AC x 380 V e.g. > 3 AC x 480 V) HMV01.1E L1 L2 L3 PE 2) 1) 1) 2 10 mm 2) - EN HMVE_spartrafo_NFD_anschluss.fh7 Fig. 13-7:

109 Rexroth IndraDrive Appendix 13-9 HMV01.1R HMV01.1R 3 x AC V (±10 %) KDxx 3 x AC V Hz L1 L2 L3 L1 L2 L3 L1.1 L2.1 L3.1 HFD PE Q1 KDxx U1 V1 W1 U2 V2 W2 F2 X3 L1 L2 L3 X K1 ~ = +24V 0V L+ L- HMV01.1R HMVR_Netzanschluss.fh : HFD

110 13-10 Appendix Rexroth IndraDrive HMV01.1R/E : HFD Rexroth HFD HFD n) (f : T n = ( UMn ) 2 ( U ) 10 x Gn U Mn: f n U Gn: f n T n: f n. 13-9: f n f k (f k: ; Fig ): 2 [ K] U Mv: U Gv: T ges: m m Tges = Tv = v= 1 v= 1 ( UMv ) 2 ( U ) 10 x Gv 2 [ K] 10 [ K] f v f v : k f r.m.s.

Rexroth IndraDrive Appendix 13-11 f k f k Dg5027f1.fh7. 13-11: 10 K HFD HMV01.

111 Rexroth IndraDrive Appendix f k f k Dg5027f1.fh : 10 K HFD HMV01.1R ( 3 x AC 380 V 3 x AC 480 V < 3 x AC 380 V or > 3 x AC 480 V) HMV01.1R HFD

112 13-12 Appendix Rexroth IndraDrive HMV01.1R KDxx HMV01.1R L1 L2 L3 L1.1 L2.1 L3.1 Q1 F2 1) KDxx X3 L1 L2 L3 HMV01.1R X14 HMVR_Netzsynch_anschluss.FH7 1) (F2; e.g. PKZM6.3) X : HMV01.1R C T = a b : : IT : HFD : 13-19

113 Rexroth IndraDrive Appendix : HMV01.1E- [A] [A] [mm²] W W W HMV01.1R- [A] [A] [mm²] W W W Fig : 13.4 HMV01.1E HMV01.1R ( IT ) HMV01.1E HMV01.1R PE - - : HMV01.1E HMV01.1

114 13-14 Appendix Rexroth IndraDrive 13.5 DANGER (RCD) 13.6 IT PE

115 Rexroth IndraDrive Appendix ON OFF On ON t1 Bb1 t2 ON DC t3 t4 t5 ON t6 UD t hmv_einschalt_verlauf.fh7 t1: 5,2 s; Bb1 t2: t3: 400 ms; t4: : t4 = 0,7 x U Mains x C DC bus t5: 500 ms; t6: max. 200 ms; ( ON ) Fig :

116 13-16 Appendix Rexroth IndraDrive Off OFF t1 OFF UD t2 OFF Bb1 hmv_ausschalt_verlauf.fh7 t1: 200 ms; ( OFF ) t2: Fig : t

117 Rexroth IndraDrive Appendix HMV01.1E : U1 U2 V1 V2 C W1 W2 PE a D1 D A E B F long hole in "B" direction b ϑ MB_KD.fh7 [mm] A B C D D1 E F [kg] KD x 15 13,5 KD x KD x Fig : [kw] Pd cont I LN cont at U Netz = 400V [A eff] I LN max for 0,3s [A eff] L N (Rated inductance) [µh] L min at I LN max [mm²] KD x % of L N 16 (a, b: 2,5) KD x % of L N 70 (a, b: 2,5) KD x % of L N 150 (a, b: 2,5) Fig : HMV01.1E- W0030 HMV01.1E- W0075 HMV01.1E- W0120 KD 31 KD 35 KD 33 R R R Fig :

118 13-18 Appendix Rexroth IndraDrive HMV01.1R : U1 CD PE U2 C V1 V2 W1 W2 a D A B1 E B F long hole in "B" direction b J MB_KD32.fh7 [mm] A B B1 C D E F KD 34 C x KD 32 C x KD 36 C x Fig : [kg] [kw] Pd cont I LN cont at U LN = 400V [A eff] I LN max for 0,3s [A eff] L N (Rated inductance) [µh] L min at I LN max C [µf] [mm²] KD 34 C x % von L N 3 x (a, b: 2,5) KD 32 C x % von L N 3 x (a, b: 2,5) KD 36 C x % von L N 3 x (C: 16 a, b: 2,5) Fig : HMV01.1 R-W0018 HMV01.1 R-W0045 HMV01.1 R-W0065 KD 34 C KD 32 C KD 36 C R R Fig :

119 Rexroth IndraDrive Appendix HFD CAUTION! Rexroth Rexroth IndraDrive M 2 EN , class A, group 2 1 EN , class B, group 1 1: m 2: m 3: m IndraDrive C 1 : 380V -15% to 480V +10% : TN, TT, IT : 40 C ( ) 55 C ( 2% C) C 40 UL

120 13-20 Appendix Rexroth IndraDrive / [A eff] EN ) HFD HMV01.1R-W class A, group 2 (curve 2.1/2.2) HFD HMV01.1R-W0045; HMV01.1E- W class A, group 2 (curve 2.1/2.2) HFD HMV01.1R-W class A, group 2 (curve 2.1/2.2) HFD HMV01.1E-W class A, group 2 (curve 1.1/1.2) HFD HMV01.1E-W class A, group 2 (curve 1.1/1.2) HFD HMV01.1R-W class A, group 2 (curve 2.1/2.2) HFD HMV01.1R-W0045; HMV01.1E- W class A, group 2 (curve 2.1/2.2) HFD HMV01.1R-W class A, group 2 (curve 2.1/2.2) HFD HMV01.1E-W class A, group 2 (curve 1.1/1.2) HFD HMV01.1E-W class A, group 2 (curve 1.1/1.2) HFD HMV01.1R-W class B, group 1 (curve 4.1/4.2) HFD HMV01.1R-W0045; HMV01.1E- W class B, group 1 (curve 4.1/4.2) HFD HMV01.1R-W class B, group 1 (curve 4.1/4.2) 1) Fig : (DIN EN / DIN EN /A11) class A, group 2, QSP, I > 100A (second environment) class A, group 2, AV, I > 100A (second environment) class A, group 2, QSP, I < 100A (second environment) class A, group 2, AV, I < 100A (second environment) class A, group 1, QSP, (first environment, restricted distribution, first environment also if source of interference in second environment) class A, group 1, AV, (first environment, restricted distribution, first environment also if source of interference in second environment) class B, group 1, QSP, (first environment, general distribution, first environment also if source of interference in second environment) 4.2 class B, group 1, AV, (first environment, general distribution, first environment also if source of interference in second environment) Fig : (DIN 55011/DIN QSP: AV:

121 Rexroth IndraDrive Appendix Fig : HFD0x

122 13-22 Appendix Rexroth IndraDrive Fig : HFD

123 Rexroth IndraDrive Appendix Fig : HFD

124 13-24 Appendix Rexroth IndraDrive Last Load ,5 4x45 7 Netz Line Beschriftung 250 Netz Line PE M10x mm Nm , hfd02_2_480_0202.fh7 Fig : HFD

125 Rexroth IndraDrive Index A Accompanying documents 4-1 Acknowledge messages internal mains contactor: 7-29 Ambient Conditions 6-1 Appropriate use 2-1 Arrangement power-dependent 6-5 Auxiliary capacitance calculation 8-5 Auxiliary components B Battery safety 3-11 Bb Braking resistor threshold switching signal 7-27 value 7-7 Bus module 7-21 C CE mark 1-4 Certifications 1-4 Chronological sequence switching on and off Compatibility with foreign matters 6-2 Component designation 4-2 Condensation 6-9 Condition as supplied 4-1 Conditions ambient 6-1 mounting 6-1 operating 6-1 storing 5-1 transporting 5-1 Connected load of supply unit 8-8 Connection mains 13-5 mains 7-23 Connection diagram 7-10 Control cabinet arrangement of components 6-6 multiple line structure 6-6 power-dependent arrangement of components 6-5 Control mains contactor 9-1 Control panel 1-2 Control voltage 7-9 connection 7-15 Cooling 6-7 Cooling units mounting 6-8 C-UL-US listing 1-4 D Data electrical 7-7 mechanical 6-4 DC bus 7-17 DC bus continuous power calculation 8-1

126 14-2 Index Rexroth IndraDrive DC bus dynamic brake 9-2 DC bus peak power calculation 8-4 DC bus short circuit 7-27 Delivery scope 4-1 Device types 4-3 Diagnostic Display 10-4 Dimensional drawing 6-4 Display 1-2 Dissipation power 6-7 Drawing dimensional drawing 6-4 Dripping or sprayed water 6-8 Drive system 1-3 Duty Capacity 6-3 E Earth connection 7-19 Earth leakage monitor Electrical data 7-7 Electromagnetic compatibility 7-2 EMC 7-2 correct installation of drives 7-3 optimal installation 7-5 Emergency stop relays 9-1 F Fault current protective device Fusing with direct mains supply G Ground connection 7-19 Grounding power supply system Grounding bracket 7-20 H Hazards by Improper Use 3-2 HFD HMV01.1E power supply 13-7 type code 4-3 HMV01.1R power supply 13-9 synchronizing to the mains type code 4-3 I Identification of components 4-2 Improper use hazards 3-2 Inappropriate use 2-2 Installation complete connection diagram 7-10 electrical 7-1 orientation 6-5 Interference elimination 7-2 Internal mains contactor

127 Rexroth IndraDrive Index 14-3 K acknowledge messages 7-29 KD KD 32 C KD KD 34 C KD KD 36 C L L+, L M Mains connection 13-5 connection 7-23 synchronizing Mains chokes Mains contactor control (X32) 7-27 Mains contactor control possibilities 9-1 Mains filters HFD Mains supply fusing introduction 8-1 Mains voltage synchronization 7-30 Mechanical Data 6-4 Messages acknowledge for internal mains contactor: 7-29 Bb1, UD, WARN 7-25 Mounting 6-1 N NC controller 9-6 O Operating conditions 6-1 P Packaging labels 4-1 material 4-1 units 4-1 Panel 1-2 PE connection (neighboring device) 7-20 connection (power supply) 7-19 Power dissipation 6-7 Power supply HMV01.1E 13-7 HMV01.1R 13-9 Protection against contact with electrical parts 3-5 against contact with hot parts 3-10 against dangerous movements 3-7 against electric shock by protective low voltage (PELV) 3-6 against live parts 7-31 against magnetic and electromagnetic fields during operation and mounting 3-9 against pressurized systems 3-11 during handling and mounting 3-10 Protective device fault current 13-14

128 14-4 Index Rexroth IndraDrive R Regenerated energy 8-5 Regenerated power continuous 8-6 peak 8-7 Repairing 10-2 Replacing 10-3 RS S Safety Instructions for electric drives and controls 3-1 Scope of delivery 4-1 Stacked devices 13-3 Standard control panel 1-2 Storing 5-1 Supply unit appropriate use 2-1 basic structure 1-2 connection by wires (instead of rails) 13-1 device types 4-3 inappropriate use 2-2 main features 1-1 repairing 10-2 storing 5-1 transport 5-1 type code 4-3 Switching On/Off chronological sequence Synchronization mains voltage 7-30 Synchronizing to the mains T Technical data electrical 7-7 mechanical 6-4 Tests 1-4 Touch guard 7-31 Transporting 5-1 Troubleshooting 10-1 Type code 4-3 Type plate 4-2 U UD 7-26 Use directions for use 2-1 hazards by improper use 3-2 inappropriate 2-2 V vibration distortion 6-1 sinus 6-1 W WARN 7-26 Warning symbols 3-1 X X1 7-21

129 Rexroth IndraDrive Index 14-5 X X X X X X

130 14-6 Index Rexroth IndraDrive Notes

131

132 Bosch Rexroth AG Electric Drives and Controls Postfach Lohr, Deutschland Bgm.-Dr.-Nebel-Str Lohr, Deutschland Tel. +49 (0) Fax +49 (0) service.svc@boschrexroth.de R Printed in Germany

Microsoft Word - Titelblatt.doc

Microsoft Word - Titelblatt.doc Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics R911295012 Edition 02 About this Documentation DOK-INDRV*-CSH********-PR02-CH-P