螺旋傘齒輪減速機 Miter Bevel Gear Reducer 簡介 Elucidation I01~I02 螺旋傘齒輪轉向器產品代碼說明
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1 螺旋傘齒輪減速機 Miter Bevel Gear Reducer 簡介 Elucidation I01~I02 螺旋傘齒輪轉向器產品代碼說明 Product Codes of Miter Bevel Gear Reducer I03 螺旋傘齒輪轉向器系統分解圖 System Drawing I04 螺旋傘齒輪轉向器軸向及旋向 Shaft & Rotating of Miter Bevel Gear Reducer I05 安裝方式 Mounting Positions I06 機型選用及計算資料 Select & Calculate Data I07~I08 螺旋傘齒輪轉向器機尺寸規範 Gear Reducer series dimension I09~I20
2 簡介 Elucidation 螺旋傘齒輪轉向器的特點 Characteristics of Miter bevel gear reducer (1) 使用模組化組合設計製造, 擁有高效率 高傳動能力 靜音 低震動等優點 All series are made of modulated design, with high efficiency, high transmission capacity, quiet, low vibration, various advantages. (2) 傳動效率可達至 90%, 速比為 1:1 或 1:2 兩種 Gear transmission efficiency is available to 90%, ratio 1:1 or 1:2 can be choose. (3) 可依照客戶之需求, 選擇上 下 左 右共 24 種變化 Adjest for customer requirements, select the up, down, left, right, total 24 kinds of change. (4) 安裝方式多變化, 可以正面安裝 倒立安裝 側面安裝, 能簡單裝置在任何機械空間與場所 Varied installation, you can install the front, inverted installation, side-mounted, can be simply installed in any machinery space and place. (1) 機殼 : 使用高度剛性 FC 鑄鐵鑄造 Case : High tensile strength cast iron <FC-25>. 各零組件之特性 Characteristics of each components (2) 主軸 : 使用 SCM440 合金鋼, 經過調質與高週波處理, 以及高精度研磨加工, 具有高負荷 重扭力之優點 Shaft : Use SCM440 alloy steel, quenched and tempered and high frequency after heat treatment, as well as precision grinding, has the advantage of high load, heavy torque. (3) 齒輪 : 鉻鉬鋼製螺旋傘形齒輪, 表面經硬化與研磨處理 Gear : Cr-Mo-Steel spiral bevel gear, surface hardened and polished. (4) 軸承 : 軸承選用具有重負荷能力之軸承 Bearing : With a heavy load bearing capacity of the selection. (5) 油封 : 使用雙封唇片之油封, 具有防塵以及防止漏油能力 Oil seal : Double lip oil sealer, prevent both dust and leakage. 螺旋傘齒輪轉向器之基本傳動方式 Basic transmission of Mixter bevel gear reducer Cross shaft Cross shaft Side shaft Side shaft 增速 Speed up 2:1 減速 Reduced 1:2 I01
3 螺旋傘齒輪轉向器應用例子 Examples of applications for Miter bevel gear reducer 特殊品 Special design Double output shafts Sid rotate in opposite derections 雙 Double output shafts 單 Single output shaft I02
4 螺旋傘齒輪轉向器產品代碼說明 Product Codes of Miter Bevel Gear Reducer P C G ILR - O - 11 (1) (2) (3) (4) (1) Model (2) 軸配置 Shaft Direction 雙 Double output shafts 單 Single output shaft (3) 旋轉方向 Direction Of Rotation (4) 減速比 Ratio ILR ILR-O IUD IUD-O ULR ULR-O DLR DLR-O IR IL IR-O IL-O IU ID IU-O ID-O UR UL UR-OUL-O DR DL DR-O DL-O - O 1:1 1:2 標準規格類別 Standard Type ILR ILR-O ULR ULR-O IUD IUD-O DLR DLR-O I03
5 螺旋傘齒輪轉向器系統分解圖 System Drawing No. 零件名稱 Name of parts No. 零件名稱 Name of parts 1 外殼 Case 8 油封 Oil seal 2 螺旋傘齒輪 Spiral bevel gear 9 入力油封蓋 Input oil seal cover 3 軸承 Bearing 10 蓋 - 孔 Output shaft cover-aperture 4 鍵 Key 11 Output shaft 5 Input shaft 12 鍵 Key 6 承蓋 Input shaft cover 13 螺旋傘齒輪 Spiral bevel gear 7 內六角螺絲 Hex socket cap screw 14 六角塞頭 Screw plug I04
6 軸向與旋向 Shaft & rotating 可依照客戶之需求, 選擇上 下 左 右共 24 種變化 Adjest for customer requirements, select the up, down, left, right, total 24 kinds of change ILR IR IL ILR-O IR-O IL-O IUD IU ID IUD-O IU-O ID-O ULR UR UL ULR-O UR-O UL-O DLR DR DL DLR-O DR-O DL-O I05
7 安裝方式 Mounting Positions 軸向配置 Shaft arrangement 臥式 Horizontal type 倒掛式 Hang type 立式 Vertical type 安裝方式示意圖 Mounting position example ILR IR IL ILR-O IR-O IL-O M-A M-B M-C M-D M-E M-F IUD IU ID IUD-O IU-O ID-O M-A M-B M-C M-D M-E M-F ULR UR UL ULR-O UR-O UL-O M-A M-B M-C M-D DLR DR DL DLR-O DR-O DL-O M-A M-B M-C M-D I06
8 螺旋傘齒輪轉向器 - 機型選用與計算 Miter Bevel gear reducer-select and calculate (1) 先行選定補正係數 Selected first correction coefficient. (2) 參考下方之補正係數表 Reference correction coefficient table below. 類型 Type 使用時間 ( 小時 ) Operation time (hr) 均一負荷 Light load (0.9) (1) (1.25) (1.5) 中負荷 Middling load (1) (1.25) (1.5) (1.75) 重負荷 Heary load (1.25) (1.5) (1.75) (2) 補正係數表 p.s. 均一負荷時, 以及連續運轉補正係數都為 1, 當每小時起動停止 10 回合以上, 均選用 ( ) 內數據 (3) 選擇適當的轉向機, 需要滿足其扭力或 kw 值之需求 Select the appropriate steering, need to meet the needs of its torque or kw value. 公式 Formula 扭力需求 使用 kgf-m 扭力 補正係數 torque demand use kgf-m torque correction factor kw 需求 使用 kw 值 補正係數 kw value demand use kw value correction factor (4) 參考表一與表二中, 指示減速比與轉速 Refer to Table 1 and Table 2, indicating the gear ratio and the output shaft speed. < 表一 >< 表二 > 請參考至 I08 所附 I07
9 < 表一 > 減速比 Ratio 1:1 Model 轉速 <R.P.M> PCG02 PCG04 PCG06 PCG08 PCG10 PCG12 kw kgf-m kw kgf-m kw kgf-m kw kgf-m kw kgf-m kw kgf-m < 表二 > 減速比 Ratio 1:2 Model 轉速 <R.P.M> PCG02 PCG04 PCG06 PCG08 PCG10 PCG12 kw kgf-m kw kgf-m kw kgf-m kw kgf-m kw kgf-m kw kgf-m I08
10 MODEL:ILR (ILR-O) A B C CA E F G H x5x X5X x6x X6X x7x x7x x8x x8x x9x x9x x9x x9x80 I09
11 MODEL:IR (IR-O) A B1 C CA E F G H x5x X5X x6x X6X x7x x7x x8x x8x x9x x9x x9x x9x80 I10
12 MODEL:IL (IL-O) A B1 C CA E F G H x5x X5X x6x X6X x7x x7x x8x x8x x9x x9x x9x x9x80 I11
13 MODEL:IUD (IUD-O) A B C CA E F1 G1 H x5x X5X x6x X6X x7x x7x x8x x8x x9x x9x x9x x9x80 I12
14 MODEL:IU (IU-O) A B2 C CA E F1 G1 H x5x X5X x6x X6X x7x x7x x8x x8x x9x x9x x9x x9x80 I13
15 MODEL:ID (ID-O) A B3 C CA E F1 G1 H x5x X5X x6x X6X x7x x7x x8x x8x x9x x9x x9x x9x80 I14
16 MODEL:ULR (ULR-O) A1 B C E GP H x5x X5X x6x X6X x7x x7x x8x x8x x9x x9x x9x x9x80 I15
17 MODEL:UR (UR-O) A1 B1 C E GP H x5x X5X x6x X6X x7x x7x x8x x8x x9x x9x x9x x9x80 I16
18 MODEL:UL (UL-O) A1 B1 C E GP H x5x X5X x6x X6X x7x x7x x8x x8x x9x x9x x9x x9x80 I17
19 MODEL:DLR (DLR-O) A2 B C1 E F G H x5x X5X x6x X6X x7x x7x x8x x8x x9x x9x x9x x9x80 I18
20 MODEL:DR (DR-O) A2 B1 C1 E F G H x5x X5X x6x X6X x7x x7x x8x x8x x9x x9x x9x x9x80 I19
21 MODEL:DL (DL-O) A2 B1 C1 E F G H x5x X5X x6x X6X x7x x7x x8x x8x x9x x9x x9x x9x80 I20
22 NOTE: I21
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