䘀刀伀一吀䄀䌀䌀䔀匀匀匀䰀䤀䴀䰀䤀一䔀䰀䤀䘀吀 ⴀ 䘀䄀䌀䔀䰀䔀䐀䐀䴀匀 匀欀礀氀椀渀攀倀爀漀搀甀挀琀猀 匀氀椀洀䰀椀渀攀䐀䴀匀漀昀攀爀琀栀攀昀氀攀砀椀戀椀氀椀琀礀昀漀爀挀漀洀洀甀渀椀挀愀琀椀渀最挀爀椀琀椀挀愀氀愀搀瘀椀猀漀爀椀攀猀琀漀洀漀琀漀爀椀猀琀猀洀漀瘀椀渀最昀爀漀洀猀氀漀眀琀漀栀椀最栀猀瀀攀

Transcription

1 䘀刀伀一吀䄀䌀䌀䔀匀匀匀䰀䤀䴀䰀䤀一䔀䰀䤀䘀吀 ⴀ 䘀䄀䌀䔀䰀䔀䐀䐀䴀匀 匀欀礀氀椀渀攀倀爀漀搀甀挀琀猀 匀氀椀洀䰀椀渀攀䐀䴀匀漀昀攀爀琀栀攀昀氀攀砀椀戀椀氀椀琀礀昀漀爀挀漀洀洀甀渀椀挀愀琀椀渀最挀爀椀琀椀挀愀氀愀搀瘀椀猀漀爀椀攀猀琀漀洀漀琀漀爀椀猀琀猀洀漀瘀椀渀最昀爀漀洀猀氀漀眀琀漀栀椀最栀猀瀀攀攀搀猀 Ⰰ 眀椀琀栀愀氀漀眀瀀爀漀昀椀氀攀 Ⰰ 氀椀最栀琀眀攀椀最栀琀栀漀甀猀椀渀最 䐀攀猀椀最渀攀搀昀漀爀漀瘀攀爀琀栀攀爀漀愀搀眀愀礀漀爀爀漀愀搀猀椀搀攀洀漀甀渀琀猀 Ⰰ 琀栀攀礀愀爀攀椀搀攀愀氀昀漀爀愀瀀瀀氀椀挀愀琀椀漀渀猀眀栀攀渀猀瀀愀挀攀 Ⰰ 眀攀椀最栀琀 Ⰰ 洀漀甀渀琀椀渀最 Ⰰ 漀爀愀挀挀攀猀猀爀攀猀琀爀椀挀琀椀漀渀猀愀爀攀甀渀愀戀氀攀琀漀愀挀挀漀洀洀漀搀愀琀攀氀愀爀最攀爀䐀䴀匀 匀氀椀洀䰀椀渀攀䐀䴀匀挀漀洀攀椀渀愀瘀愀爀椀攀琀礀漀昀挀漀渀昀椀最甀爀愀琀椀漀渀猀琀漀昀椀琀愀渀礀猀椀最渀愀最攀愀瀀瀀氀椀挀愀琀椀漀渀 匀椀最渀吀礀瀀攀䘀唀䰀䌀伀䰀伀刀匀䰀䤀䴀䰀䤀一䔀 Ⰰ 䌀伀䰀伀刀䄀䐀伀䐀伀吀 倀椀砀攀氀倀椀琀挀栀 䴀愀琀爀椀砀 䴀䴀 㐀㠀堀㤀㘀䰀漀挀愀琀椀漀渀䌀伀䰀伀刀䄀䐀伀匀倀刀䤀一䜀匀 Ⰰ 䌀伀 䘀攀愀琀甀爀攀猀 䠀椀最栀搀攀渀猀椀琀礀昀漀爀攀砀挀攀氀攀渀琀最爀愀瀀栀椀挀猀愀渀搀琀攀砀琀 䄀洀戀攀爀 Ⰰ 䘀甀氀䌀漀氀漀爀 Ⰰ 漀爀吀爀椀 ⴀ 䌀漀氀漀爀搀椀猀瀀氀愀礀猀 䄀甀琀漀洀愀琀椀挀椀渀琀攀渀猀椀琀礀挀漀渀琀爀漀氀漀昀䰀䔀䐀猀 䐀椀猀瀀氀愀礀琀攀砀琀 Ⰰ 最爀愀瀀栀椀挀猀 Ⰰ 愀渀搀氀漀最漀猀 䘀甀氀礀一䔀䴀䄀吀匀 ⴀ 㐀愀渀搀一吀䌀䤀倀挀漀洀瀀氀椀愀渀琀 䌀漀渀昀漀爀洀猀琀漀唀䰀猀琀愀渀搀愀爀搀猀 匀愀昀攀氀礀愀挀挀攀猀猀猀椀最渀㬀搀攀猀椀最渀攀搀琀漀愀氀漀眀愀猀椀渀最氀攀琀攀挀栀渀椀挀椀愀渀琀漀攀愀猀椀氀礀氀椀昀琀琀栀攀攀渀琀椀爀攀昀愀挀攀漀昀琀栀攀猀椀最渀昀漀爀昀愀猀琀 Ⰰ 攀愀猀礀愀挀挀攀猀猀琀漀愀氀椀渀琀攀爀渀愀氀挀漀洀瀀漀渀攀渀琀猀 䘀甀氀礀眀攀氀搀攀搀愀氀甀洀椀渀甀洀攀渀挀氀漀猀甀爀攀猀 䄀瘀愀椀氀愀戀氀攀椀渀瘀愀爀椀漀甀猀搀椀猀瀀氀愀礀猀椀稀攀猀愀渀搀挀漀渀昀椀最甀爀愀琀椀漀渀猀 䈀愀挀欀攀搀戀礀漀瘀攀爀㐀礀攀愀爀猀漀昀䐀䴀匀洀愀渀甀昀愀挀琀甀爀椀渀最攀砀瀀攀爀椀攀渀挀攀椀渀琀栀攀唀匀䄀 䤀匀伀㤀㨀 㠀挀攀爀琀椀昀椀攀搀洀愀渀甀昀愀挀琀甀爀椀渀最 唀猀攀䔀砀愀洀瀀氀攀猀 䄀吀䴀匀礀猀琀攀洀猀 䠀伀吀䰀愀渀攀猀 嘀愀爀椀愀戀氀攀吀漀氀椀渀最 吀爀愀瘀攀氀吀椀洀攀猀 倀愀爀欀椀渀最匀礀猀琀攀洀猀 䄀爀琀攀爀椀愀氀匀椀最渀猀 匀氀椀洀䰀椀渀攀䐀䴀匀挀愀渀搀椀猀瀀氀愀礀琀攀砀琀 Ⰰ 琀漀氀爀愀琀攀猀 Ⰰ 琀爀愀瘀攀氀琀椀洀攀猀 Ⰰ 愀渀搀洀甀挀栀洀漀爀攀 䴀甀氀琀椀瀀氀攀猀椀最渀猀挀愀渀戀攀洀愀渀愀最攀搀戀礀愀猀椀渀最氀攀猀椀最渀挀漀渀琀爀漀氀攀爀栀漀甀猀攀搀渀攀愀爀攀愀挀栀猀椀最渀 吀栀攀猀椀最渀猀礀猀琀攀洀椀猀洀愀渀愀最攀搀戀礀漀甀爀甀猀攀爀昀爀椀攀渀搀氀礀 Ⰰ 一吀䌀䤀倀 ဠ 挀漀洀瀀氀椀愀渀琀䔀渀瘀漀礀䐀䴀匀 䌀攀渀琀爀愀氀䌀漀渀琀爀漀氀匀漀昀琀眀愀爀攀 ጠ 愀渀椀渀搀甀猀琀爀礀猀琀愀渀搀愀爀搀昀漀爀椀渀琀攀最爀愀琀攀搀猀椀最渀挀漀渀琀爀漀氀 吀爀甀攀䴀攀猀猀愀最攀䐀椀猀瀀氀愀礀嘀攀爀椀昀椀挀愀琀椀漀渀 攀渀猀甀爀攀猀琀栀愀琀琀栀攀漀瀀攀爀愀琀漀爀欀渀漀眀猀攀砀愀挀琀氀礀眀栀愀琀椀渀昀漀爀洀愀琀椀漀渀椀猀瀀爀攀猀攀渀琀攀搀琀漀琀栀攀瀀甀戀氀椀挀漀渀攀愀挀栀漀昀琀栀攀䰀䔀䐀猀椀最渀洀漀搀甀氀攀猀 匀欀礀氀椀渀攀匀氀椀洀䰀椀渀攀䐀䴀匀挀愀渀戀攀椀渀琀攀最爀愀琀攀搀椀渀琀漀愀渀礀攀砀椀猀琀椀渀最䤀吀匀渀攀琀眀漀爀欀漀爀猀礀猀琀攀洀 䌀漀渀琀愀挀琀礀漀甀爀猀愀氀攀猀爀攀瀀爀攀猀攀渀琀愀琀椀瘀攀琀漀搀愀礀昀漀爀攀砀瀀攀爀琀愀搀瘀椀挀攀漀渀礀漀甀爀甀瀀挀漀洀椀渀最瀀爀漀樀攀挀琀 嘀㜀 ⴀ 㔀 匀䬀夀䰀䤀一䔀倀刀伀䐀唀䌀吀匀䤀一䌀 簀 㤀アハ ート䐀䔀䰀吀䄀䐀刀 簀䌀伀䰀伀刀䄀䐀伀匀倀刀䤀一䜀匀 Ⰰ 䌀伀簀㠀㤀眀眀眀 猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀 挀漀洀簀琀爀愀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀 挀漀洀簀㜀㤀 ⴀ アハ ート㤀 ⴀ 㤀㐀㘀

2 䘀刀伀一吀䄀䌀䌀䔀匀匀匀䰀䤀䴀䰀䤀一䔀䰀䤀䘀吀 ⴀ 䘀䄀䌀䔀䰀䔀䐀䐀䴀匀 匀䬀夀䰀䤀一䔀倀刀伀䐀唀䌀吀匀䤀一䌀 簀 㤀アハ ート䐀䔀䰀吀䄀䐀刀 簀䌀伀䰀伀刀䄀䐀伀匀倀刀䤀一䜀匀 Ⰰ 䌀伀簀㠀㤀眀眀眀 猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀 挀漀洀簀琀爀愀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀 挀漀洀簀㜀㤀 ⴀ アハ ート㤀 ⴀ 㤀㐀㘀

3 䘀刀伀一吀䄀䌀䌀䔀匀匀匀䰀䤀䴀䰀䤀一䔀䰀䤀䘀吀 ⴀ 䘀䄀䌀䔀䰀䔀䐀䐀䴀匀 匀䬀夀䰀䤀一䔀倀刀伀䐀唀䌀吀匀䤀一䌀 簀 㤀アハ ート䐀䔀䰀吀䄀䐀刀 簀䌀伀䰀伀刀䄀䐀伀匀倀刀䤀一䜀匀 Ⰰ 䌀伀簀㠀㤀眀眀眀 猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀 挀漀洀簀琀爀愀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀 挀漀洀簀㜀㤀 ⴀ アハ ート㤀 ⴀ 㤀㐀㘀

4 䘀刀伀一吀䄀䌀䌀䔀匀匀匀䰀䤀䴀䰀䤀一䔀䰀䤀䘀吀 ⴀ 䘀䄀䌀䔀䰀䔀䐀䐀䴀匀 吀䠀䔀一唀䴀䈀䔀刀伀䘀䌀䠀䄀刀䄀䌀吀䔀刀匀倀䔀刀䰀䤀一䔀䐀䔀倀䔀一䐀匀唀倀伀一吀䠀䔀䘀伀一吀䄀一䐀䤀一吀䔀刀 ⴀ 䌀䠀䄀刀䄀䌀吀䔀刀匀倀䄀䌀䤀一䜀 䘀伀刀䴀伀刀䔀䤀一䘀伀刀䴀䄀吀䤀伀一匀䔀䔀倀䄀䜀䔀㐀アハ ート 簀 吀䠀䔀嘀䔀一吀䤀䰀䄀吀䤀伀一伀倀吀䤀伀一匀嘀䄀刀䤀䔀匀吀䠀䔀䐀䔀倀吀䠀伀䘀吀䠀䔀匀䤀䜀一 吀䠀䔀匀䔀匀䤀䜀一䐀䔀倀吀䠀匀䌀䄀一刀䄀一䜀䔀䘀刀伀䴀㘀 ᴠ 吀伀 ᴠ 䐀䔀倀䔀一䐀䤀一䜀伀一吀䠀䤀匀嘀䔀一吀䤀䰀䄀吀䤀伀一伀倀吀䤀伀一 Ⰰ 䄀一䐀䴀伀唀一吀䤀一䜀䌀伀一䘀䤀䜀唀刀䄀吀䤀伀一 吀䠀䔀嘀䄀刀䤀伀唀匀嘀䔀一吀䤀䰀䄀吀䤀伀一伀倀吀䤀伀一匀䤀一䌀䰀唀䐀䔀㬀一㴀一伀一 ⴀ 嘀䔀一吀䤀䰀䄀吀䔀䐀 Ⰰ 嘀㴀匀吀䐀 嘀䔀一吀䤀䰀䄀吀䤀伀一 Ⰰ 䄀一䐀䄀㴀䄀䐀嘀 嘀䔀一吀䤀䰀䄀吀䤀伀一簀アハ ート圀䔀䤀䜀䠀吀䐀䔀倀䔀一䐀匀唀倀伀一匀䔀䰀䔀䌀吀䔀䐀伀倀吀䤀伀一匀 匀䬀夀䰀䤀一䔀倀刀伀䐀唀䌀吀匀䤀一䌀 簀 㤀アハ ート䐀䔀䰀吀䄀䐀刀 簀䌀伀䰀伀刀䄀䐀伀匀倀刀䤀一䜀匀 Ⰰ 䌀伀簀㠀㤀眀眀眀 猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀 挀漀洀簀琀爀愀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀 挀漀洀簀㜀㤀 ⴀ アハ ート㤀 ⴀ 㤀㐀㘀

5 Job Information Sign Ref. Name: Agency: Contact: ITS Sales Manager: Quality Control ISO 9001:2008 Certification for Design, Manufacturing, and Service General NEMA TS Conformance NTCIP Compliance ETL Listed for UL 48 and UL 50 Silicon Conformal Coated PCBAs - Conforms to MIL-I-46058C, Type SR & IPC-CC-830 Sign Housing Properties Sign housings are designed in accordance with AASHTO Standard Specifications for Structural Supports for Highway Signs, Luminaires, and Traffic Signals 6th Edition; for wind speeds of up to 140mph. AASHTO group load combinations include total sign weight dead load, ice, and wind loads; and the design meets the fatigue requirements for truck-induced gusts. Snow loading is included in design loads for applicable geographical regions. Fully Welded Aluminum Housing - Compliance with AWS Standards Constructed of Marine Grade Aluminum & Stainless Steel Hardware (5052-H32 for Housing Skin and 6061-T6/6063-T5 for Structural Framing Members) Door Alarm SlimLine LED Variable Message Sign DIA Open Close Inserts Denver International Airport Kevin Marsh Tim Hershberger ITS-Grade Feature Look for Skyline Products ITS Industry-First features indicated with this symbol: Conformity with NEC standards & Built to IPC-A-610D, Class 2 Aluminum Face Mask Over Polycarbonate Glazing with Apertures for Pixels KYNAR 500 Flat Black Coating on Face Mask and Borders 30-year architectural grade coating guaranteed to not chip, fade, or peel for 20 years Polycarbonate Glazing: 6mm GE LEXAN XL10 - (Better protection from projectiles that can hit the sign face) 3mm GE LEXAN XL10 Front Access - Single lift face that allows a single technician to easily lift the entire face for safe, fast, and easy access to all internal sign components Face Lock - Ability to padlock Sun Shield Sign Face Tilt and Mounting: Sign Housing Fixed at 0 Sign Housing Tilted at a Fixed 3 Adjustable Mounting Brackets - Tilt sign housing from 0 to 10 in 1 increments Exterior Finish (excluding sign face & borders) : Natural Aluminum Finish Painted Housing Laptop Shelf and Document Holder - (Inside Sign Housing) ITS-Grade Solutions from the DMS Experts Model Number: VMSLED-SN-1-18L-07x030-30C-I-ISC LED Color: RGB Pixel Pitch: 18" (70mm) Display Matrix: Line Matrix Pixel Layout: 1 Lines of 7 X 30 Selected Option Option Selection - Data Sheet Notes 1203 v3.04 Pre-Installed Bolts Skyline Project: CO Published: 10/8/15 10:36 AM 2903 Delta Drive Colorado Springs, CO (800) Option 2 Page 1 of 4 Rev m

6 Environmental - Sign Housing Positive-Pressure Ventilation Type: Advanced - Cools LEDs First By Ducting Air Directly To the Sign Face (Same Control Methods as Standard Ventilation System) Ventilation Filter Type: Intake Filter(s) - Automatic Changing; Maintenance-Free Air Filtration System Environmental Sensors Ambient Air Temperature Sensor Internal Humidity Sensor Advanced Humidity Control System Power Circuit Breakers GFCI Outlet(s) - NEMA 5-15R Interior Lighting Type - Activated with Door Switch: Shielded Light Fixtures - Heavy-Duty Beacons - Flashing Amber Two-Stage AC Surge with Feedback & Automatic Shutdown/Isolation Communication Line Protection: Standard Protection Controller Sign Controller Type: ITS-Grade Feature Look for Skyline Products ITS Industry-First features indicated with this symbol: Non-Ventilated - Internal Natural-Convection Air Circulation Basic - Over Temperature Protection Fan (Snap Disk Control) Standard - (Snap Disk Control Plus Controller Controlled) Intake Filter(s) - Washable Electrostatic Filters; Manually Changed Exhaust Filter(s) - Washable Electrostatic Filters Internal Temperature Sensor(s) Solid-State Airflow Monitoring System Heat Tape - Positioned uniformly along the sign face (Reduces Condensation Accumulation on Sign Face & Protects LEDs from stagnatemoisture) Incandescent Lighting Fluorescent Lighting Back-Up Power Options UPS - For Sign Controller and Modem Battery Backup System - For Sign Controller, Modem and LED Display Surge Protection AC Power Protection: Standard Protection Two-Stage Dial-Up Comm. Surge with Feedback & Automatic Shutdown/Isolation Model 2070 ATC - Multiple-sourced transportation industry standard controller (Keypad & Display Built Into controller) Skyline Controller - Keypad & Display for Skyline Controller Main Control Panel (MCP) Sign Controller Location: In-Sign Controller (ISC) Ground-Mounted Sign Controller (GMC) - Located in Traffic Cabinet Selected Option Notes Qty. 1 Qty. 1 Skyline Project: CO Published: 10/8/15 10:36 AM 2903 Delta Drive Colorado Springs, CO (800) Option 2 Page 2 of 4 Rev m

7 Controller - Continued Auxiliary Control: Keypad & Display for Controller Auxiliary Control Panel (ACP) Cabinet Support Board - Located in Traffic Cabinet Hardware Watchdog Timer Redundant Logic Power Supply Modem - (fiber optic, cellular, dial-up, etc.) Warranty and Telephone Technical Support Five-Year Limited Parts Return-to-Factory Warranty One-Year Limited Parts Return-to-Factory Warranty On-Site Labor Service Post-Warranty Telephone Technical Support Lifetime Premium, Priority Support Lifetime Standard Support One-Year Standard Support Package LED Display and Electronics 70mm (2.75") Pixel Pitch 18-inch Characters 5x7 Standard Font (Other fonts available) 48mm (1.875") Pixel Pitch 32mm (1.25") Pixel Pitch 8-inch Characters 5x7 Standard Font (Other fonts available) 20mm (0.787") Pixel Pitch 18-inch Characters 16x23 Font (Other fonts available) 8-inch Characters 8x11 Font Legibility Distances: feet for 12-inch Characters Full Color, 24bit color Provides excellent MUTCD color palette matching Display Modules Replaceable Without Tools LED Brand/Model: Avago - AlInGaP 15 LEDs (Red); InGaN 15 LEDs (Blue, Green) (Reduces light polution by focusing message directly at the roadway) Avago - AlInGaP 30 LEDs (Red); InGaN 30 LEDs (Blue, Green) LED Type: ITS-Grade Feature Look for Skyline Products ITS Industry-First features indicated with this symbol: Three-Year Limited Parts Return-to-Factory Warranty 12-inch Characters 5x7 Standard Font (Other fonts available) 12-inch Characters 11x16 Font 6-inch Characters 5x8 Font feet for 18-inch Characters feet for 8-inch Characters feet for 6-inch Characters Display Type (Color Scheme) : Amber, 1bit Mono-Chrome - Excellent for simple text or graphic messages Uniform color and brightness Thru-Hole LEDs w/ LED Pixel Protection & Alignment Device SMT LEDs - Constructed with (4) feet that Align & Support the LED Standoffs on LEDs - Provides Superior LED Cooling & Prevents Corrosion Selected Option Notes Skyline Project: CO Published: 10/8/15 10:36 AM 2903 Delta Drive Colorado Springs, CO (800) Option 2 Page 3 of 4 Rev m

8 LED Display and Electronics - Continued Display Design Brightness (Meets NEMA TS4-2005, Section 5) : 12,400 cd/m2 minimum white brightness LED Drive Current - High-Efficiency Power Supplies Operational Status Feedback of All Sensors Traffic Cabinet Cabinet Type 336S Cabinet 332/334 Cabinet Cabinet Door Alarm(s) Exterior Cabinet Finish Painted Cabinet ITS-Grade Feature Look for Skyline Products ITS Industry-First features indicated with this symbol: LEDs Driven Properly Hz day and 100 Hz night 256 Brightness Levels Adjustable Brightness Table: Locally Downloadable Remotely Downloadable Pixel Test Color Level (Each LED color string - Red, Green, Blue) True Message Display Verification (Performed at same level as Pixel Test) LED Power Supply Options: Redundant Power Supply Power Supply Sensors - For each power supply (Monitored by Controller, Reported to Central) Skyline Large Pole Cabinet Other Cabinet Mounting Pole-Mounted Ground-Mounted - Pad Mounted Cabinet Environmental Standard Cabinet Ventilation System Cabinet Heater - Controlled via Thermostat Cabinet Sensor(s) Internal Cabinet Temperature Sensor Internal Cabinet Humidity Sensor Natural Aluminum Finish Laptop Shelf and Document Holder - (Inside Traffic Cabinet) Interior Lighting - Activated via door switch GFCI Outlet(s) - NEMA 5-15R (Red less than 30mA, Blue & Green less than 15mA) Selected Option Notes Skyline Project: CO Published: 10/8/15 10:36 AM 2903 Delta Drive Colorado Springs, CO (800) Option 2 Page 4 of 4 Rev m

9 Pole Cabinet System Block Diagram (In-Sign Standard Skyline Controller) Modem* Comm. Surge* Communications Service Ethernet Switch AC Surge Load Center Electrical Service 12V Power Supply GFI Sign 1 Comm. Surge* Load Center UPS* Door Alarm* Radar* Heat Tape* AC Surge Power Supplies Beacons* Voltage Sensors* Optical Sensors* Temp. Sensors* Humidity Sensors* Power Supply Sensors* Skyline Controller Display Driver 1 Display Board n To Additional Signs *On signs so equipped 04/24/2012

10 Wiring Block Diagram (Skyline In-Sign Controller) Communications Service (By Others) Electrical Service 120VAC 2 Wires plus Ground 50A Service (By Others) Pole Cabinet 1 Cable (per sign) CAT5e* (By Others) 120VAC (per sign) 2 Wires plus Ground 20A Service (By Others) To Sign Additional Signs *Note: These control cables carry Ethernet Signals and can not be greater then 100m. If a distance greater then 100m is desired, Fiber Optic Cable will be required. If Fiber is required, please notify Skyline Products and additional costs will apply. 06/05/2015

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39 224 K3 Draw Latch Rotary Small Lift and Turn operation Consistent pull-up Material and Finish Stainless steel or steel, zinc plated Installation Notes Install assembly with Ø 3 (.125) rivets or M3 (No. 4) screws (not supplied) Notes Spring loaded: Ideal for applications where shock and vibration occur. Compensates up to 4 (.156) for mounting hole irregularities, panel variations and gasket set. Riveted 46.5±0.8 (1.83±.03) 52±0.8 Closed (2.08±.03) Open Keeper (shown engaged) 24 (.94) 17.5 (.69) 38 (1.50) 15 (.58) 33 (1.29) 2 (.09) 39 (1.52) ACTUAL SIZE 13 (.50) Keeper 37 (1.44) ACTUAL SIZE 21 (.81) Spring Loaded 46±0.8 (1.82±.03) 53±0.8 Closed (2.07±.03) ACTUAL Open SIZE Keeper (shown engaged) 24 (.94) 17.5 (.69) 38 (1.50) 49 (1.93) (.58 ) (1.29) 2 (.09) 39 (1.52) Padlockable 17.5 (.69) 24 (.94) Kick-Out Spring 17.5 (.69) 24 (.94) 51±0.8 (2.02±.03) Closed 58±0.8 (2.27±.03) Open Keeper (shown engaged) 38 (1.50) 2 (.09) ACTUAL SIZE 12 (.47) Panel edges 24 (.938) 27 (1.063) 46.5±0.8 (1.83±.03) 52±0.8 Closed (2.08±.03) Open ACTUAL SIZE 38 (1.50) Kick-out spring lifts latch when open for clearance of keeper 15 Ø9.5 (.38) 44 (1.75) 39 (1.53) 24 (.94) 19 (.750) Ø 3.3 (.130) (4 places) 15 (.58 ) Optional keeper plate Internal kick-out spring shown 14 (.53) Part Number See table Order latch and keeper separately Material Part Number Riveted Spring Loaded Padlockable Kick-Out Spring Keeper Steel K K K K K Stainless Steel K K K K K Dimensions in millimeters (inch) unless otherwise stated

40 NELSON TYPE LT SELF-REGULATING HEATER CABLE SPECIFICATION/APPLICATION INFORMATION Optional Overjacket Standard Metal Braid LT3-CB LT5-CB LT8-CB LT10-CB LT23-CB LT25-CB LT28-CB LT210-CB Stranded Plated Copper Conductors Description: Nelson Type LT self-regulating heater cable is a parallel circuit electric heater strip. An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded, tinplated, 16-gauge copper bus wires. The conductive core material increases or decreases its heat output in response Self-Regulating Conductive Bonded Inner Thermoplastic Jacket Outer Thermoplastic Elastomer Jacket to temperature changes. Two jackets provide extra dielectric strength, moisture resistance, and protection from impact and abrasion damage. The inner thermoplastic jacket is extruded over and bonded to the core material. A thermoplastic elastomer outer jacket is then extruded over the inner jacket. A stranded tinned copper metal braid is supplied on all heaters. An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments. Principle of Operation: The parallel bus wires apply voltage along the entire length of the heater cable. The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing. The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material. As the core material temperature increases, the number of conductive paths in the core material decrease, automatically decreasing the heat output. As the temperature decreases, the number of conductive paths increase, causing the heat output to increase. This occurs at every point along the length of the cable, adjusting the power output to the varying conditions along the pipe. The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout. As the cable self-regulates its heat output, it provides for the efficient use of electric power, producing heat only when and where it is needed, and also limiting the maximum sheath temperature. Application: Nelson's Type LT self-regulating heater cable is ideal for use in maintaining fluid flow under low ambient conditions. Freeze protection and low watt density process temperature systems such as product pipelines, fire protection, process water, dust suppression systems, lube oil, condensate return, hot water and structure anti-icing are typical applications for this product. The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry, non-corrosive hazardous (classified) areas. It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces, such as plastic or painted pipe. Options: (Delete -CB and add) -JT A tinned copper metal braid with a modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate, dilute acids, chlorides, bases and carbonites). It is also recommended where mechanical abuse is a problem. -J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture, organic chemicals, solvents, etc. in hazardous (classified) areas and ordinary areas. D1- Approved for use in Class I, Division 1, Groups B, C, and D, Class II, Division 1, Groups E, F and G, Class III hazardous areas. D1 heating cable requires the use of HASK series connection kits.

41 NELSON TYPE LT SELF-REGULATING HEATER CABLE SPECIFICATION/APPLICATION INFORMATION Performance and Rating Data: Catalog Number Service Voltage Maximum Length Maximum Maintenance Temperature Maximum Intermittent Exposure T-Rating* LT F (65 C) 185 F (85 C) T6 LT F (65 C) 185 F (85 C) T6 LT F (65 C) 185 F (85 C) T6 LT F (65 C) 185 F (85 C) T6 LT F (65 C) 185 F (85 C) T5 LT F (65 C) 185 F (85 C) T5 LT F (65 C) 185 F (85 C) T5 LT F (65 C) 185 F (85 C) T5 *Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach. It is used in hazardous (classified) area applications. Circuit Breaker Selection: Max. Length (Feet) Vs. Circuit Breaker Size Start-Up 120 Volt 240 Volt Watts/Ft. Temp. 15A 20A 30A 40A 15A 20A 30A 40A 3 50 F (10 C) F (-18 C) F (-29 C) F (10 C) F (-18 C) F (-29 C) F (10 C) F (-18 C) F (-29 C) F (10 C) F (-18 C) F (-29 C) NOTES: 1. Circuit breakers are sized per national electrical codes. 2. When using 240 volt product at 208, 220 or 277 volts, use the circuit adjustment factors shown in the Voltage Adjustment Table. 3. When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker, use the 15A column amperage of 15 amps, divide it by the maximum footage to arrive at an amps/foot figure for each cable. You can then calculate circuit breaker sizes for these combination loads. These amps/foot factors include the 125% sizing factor. 4. National electrical codes require ground-fault equipment protection for each branch circuit supplying electric heating equipment. Exceptions to this requirement can be found in the 2002 N.E.C. 5. Heater cables with D1 optional construction require the use of ground fault interrupter/ground leakage device with a trip setting no greater than 30mA.

42 NELSON TYPE LT SELF-REGULATING HEATER CABLE SPECIFICATION/APPLICATION INFORMATION Power Output Rating: (-1) (10) (21) (32) (43) (54) (65) TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210 WATTS PER FOOT x 3.28 = WATTS PER METER PIPE TEMPERATURE F CONVERSION TO C = 5/9 ( F - 32)

43 NELSON TYPE LT SELF-REGULATING HEATER CABLE Catalog Numbers: SPECIFICATION/APPLICATION INFORMATION Standard Feature Suffix: BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot VAC LT3 LT5 LT8 LT10 Optional Features Suffix: 240 VAC LT23 LT25 LT28 LT210 -J Tinned Copper Braid and Fluoropolymer Overjacket -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved Voltage Adjustment: Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths. ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute Product Power Length Power Length Power Length Max Length LT ft. LT ft. LT ft. LT ft. Approvals: FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB, -J or -JT options) (-CB, -J or -JT options) (-CB, -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB, -J or -JT options) (-CB, -J or -JT options) (-CB, -J or -JT options) Class I, Division 2; Class I, Division 2 Class I, Division 2; Groups B, C, D Groups B, C, D Groups A, B, C, D Class II, Division 2 Class II, Division 2 Class II, Division 2 Groups G Groups E, F, G Groups F, G Class III, Division 2 Class III, Division 2 Class III, Division 2 (-J option) (-J option) (-J option) Class I, Zone 1 Class 1, Division 1 Class I, Zone 1 and 2 Group IIC Groups B, C, D Group IIC (D1 option) Class II, Division 1 (D1 option) Class I, Division 1 Groups E, F, G Class I, Division 1 Groups B, C, D Class I, Zone 1 Groups B, C, D Group IIB + H2 Class II, Division 1 Zone 1, Ex e II T6 (T5) Groups E, F, G Class III Accessories: Connection Kits for Power Connection, Tee Splice, Splices and End Seals (Nelson PLT and ALT Series) Thermostatic Controls (Nelson TA, TH, TE and HC Series) Junction Boxes, Tapes and Warning Signs Custom Control, Monitoring and Power Panels Division 1 Connection Kits for Power Connection, Tee Splice, Splice and End Connection (Nelson HASK Series) Zone 1 Connection Kits for Power Connection, Tee Splice, Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series) Nelson Heat Tracing Systems products are supplied with a limited warranty. Complete Terms and Conditions may be found on Nelson's website at NELSON HEAT TRACING SYSTEMS P.O. BOX 726 TULSA, OK FAX SA Nelson Heat Tracing Systems October 2006

44 GFCI Personnel Protection Devices Hospital Grade GFCI Receptacles Back and Side Wired 15 AMP 125V at Receptacle; 20 AMP 125V Feed-Through DESCRIPTION CAT. NO. COLOR* NEMA CONFIG. Basic Cat. No. Denotes Brown Duplex Receptacle with LED Indicator Light 6598-HG I, W, GY, R 5-15R G W 6599-W 5299-W SPECIFICATIONS & FEATURES Receptacles Trip threshold meets or exceeds UL requirements for tripping time Impact-resistant thermoplastic cover and body Silver alloy contacts Compatible with all Decora devices; supplied with Decora wallplate; available in selected Decora colors Terminals accept up to No.12 solid or stranded wire. Combination Switch/GFCI Ideal for kitchens, bathrooms, modular kitchen units, bathroom cabinet fixtures, lamp cabinet fixtures and applications where combination devices are used. TESTING & CODE COMPLIANCE UL Standard 943 Class A (GFCI) and 498 (receptacles) UL Listed (File #48380) Meets ANSI C73, NEMA WD-1 requirements for duplex receptacles CSA Certified (LR-57811) Backed by a Limited Two-Year Warranty 20 AMP 125V at Receptacle and Feed-Through DESCRIPTION CAT. NO. COLOR* NEMA CONFIG. Basic Cat. No. Denotes Brown Duplex Receptacle with LED Indicator Light 6898-HG I, W, GY, R Commercial Grade GFCI Receptacles Back and Side Wired 15 AMP 125V at Receptacle; 20 AMP 125V Feed-Through DESCRIPTION CAT. NO. COLOR* NEMA CONFIG. Basic Cat. No. Denotes Brown No Indicator Light 6599 I, W, GY, E, A Duplex Receptacle with LED Indicator Light 6598 I, W With 4 1 2" Leads 6599-L I, W Buttons match face color 6599-A I, W, A 20 AMP 125V at Receptacle and Feed-Through DESCRIPTION CAT. NO. COLOR* NEMA CONFIG. Basic Cat. No. Denotes Brown No Indicator Light 6899 I, W, GY Duplex Receptacle with LED 6898 I, W Indicator Light Buttons match face color 6899-A I, W, A Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-Rated; Switch Rating V DESCRIPTION CAT. NO. COLOR* Basic Cat. No. Denotes Brown Blank Face GFCI, No Indicator Light 6490 I, W, E Combination Switch GFCI Outlet Side Wired Switch 1000W 125V AC; Outlet 15 AMP 125V; Feed-Through 20AMP 125V DESCRIPTION CAT. NO. COLOR* Basic Cat. No. Denotes Brown Single-Pole Switch & GFCI Protected Outlet 5299 I, W All devices are UL Listed. Also CSA Certified except where indicated by 5-20R 5-15R 5-20R G W G W G W F1 *COLOR Basic Cat. Nos. shown above denote Brown color. For other color selections, add the suffix to catalog number as follows: Ivory (-I), White (-W), Gray (-GY), Red (-R), Black (-E), Almond (-A). MATERIAL CHARACTERISTICS Flammability: Rated V2 Operating Temperature: -30 F (-35 C) to 151 F (66 C) 4.21 (106.9 mm) 1.30 (33.0 mm) 1.70 (43.2 mm) 2.70 (68.6 mm) 1.13 (28.6 mm) 1.43 (36.2 mm) COMMERCIAL GRADE GFCI RECEPTACLE Cat No RESET TEST 2.70 (68.5 mm) 1.12 (31.7 mm) 1.53 (38.8 mm) COMBINATION SWITCH GFCI OUTLET Cat No To learn more about Leviton s outstanding offering of devices visit our Website at: a Connected World

45 Rigid/IMC Conduit Fittings T&B Catalog Number: H100-TB UPC Number: Status: Active Description: 1 in. Zinc Hub Connector with thermoplastic insulating throat; sealing ring- Nitrile (BUNA-N). For use with Rigid/IMC Conduit. Application General Suitable for hazardous locations use in Class I, Division 2; Class II, Division 1&2; Class III, Division 1 & 2 per NEC 501-4(b); (a) and (a). Suitable for hazardous locations use in Class II, Groups E, F, G & Class III locations per CEC ; ; ; Trade Size (inches) 1 Material Dimension Information Dimension A (inches) 2 Zinc Dimension B (inches) 1 13/16 Dimension C (inches) 1 1/16 Dimension D (inches) 1/4 Dimension E (inches) 1 Specifications 3dmodel Packaging Available on Website T&B Inner Pack 5 Package in Units 25 T&B Sold in UOM Each T&B Weight Per UOM 39 lbs. per 100 Application Support Spacing Chart Certifications RoHS Compliance Certifications Available on Website Yes File Nbr: E Thomas & Betts - USA 8155 T&B Blvd. Memphis, TN For further technical assistance, please contact us... T&B Technical Support MS 3B T&B Blvd. Memphis, TN Hours: 7AM - 6PM CDT Monday-Friday Phone: (888) Fax: (901) techsupport@tnb.com

46 Skyline Controller - Headless The Skyline Controller consists of an IP addressable NTICP compliant Controller. The Skyline Controller is equipped with all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration. The Controller is also equipped with other essential features required by various industry standards, and DOTs alike. The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP compliant. The Controller also has the following features: NTCIP is natively supported. (Protocol converter or translator devices are not required.) Contains memory for storing Changeable & Permanent messages, Graphics, Fonts, and other necessary files for controller operation. Contains DMS-specific control firmware (embedded software) that monitors internal/external sensors (internal temp, ambient temp, humidity, power supplies, battery voltage, etc.), display/pixel status & errors, communication inputs, and controls the sign display and environmentals, as directed by external NTCIP compliant control software. Utilization of a powerful Linux based Central Processing Unit. An Integrated terminal connection. Two (2) NTCIP-compliant RS232 communication ports. One (1) NTCIP-compliant Ethernet port with RJ45 connector. Compatible with an external Hayes-compatible modem or other communications equipment. Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices. Operating temp range of -40 to 74 C (-40 to 165 F) and meets applicable NEMA TS2 and TS4 Standards. The user interface is provided via laptop computer, to perform the following functions that include: Navigating the controller s menu subsystem. Display/pixel diagnostics. Activation of messages stored in memory. (Permanent & Changeable) Configuring communications port settings and NTCIP options. Power Switch and Indicator, used to switch main power on to the controller. Local/Remote Selection, used to place the controller in local mode" Reset functionality used to restart the controller and/or sign(s). Skyline Controller - Headless Cut Sheet - Revised 07/30/15 Page 1 of 2

47 The Skyline Controller s NTCIP Remote Interface Ethernet port utilizes a 10/100 Ethernet RJ45 Jack that supports the UDP network protocol. In addition, the Controller also contains an NTCIP Local Interface connection that is operated via a laptop computer. Some additional functionality that this interface provides are: An Integrated terminal connection. Remote firmware updates. Compliance with the various industry standards listed here: NTCIP o Simple Transportation Management Framework (STMF) o Octet Encoding Rules (OER) Base Protocol o Transportation Management Protocols o Global Object (GO) Definitions o Object Definitions for Dynamic Message Signs o Class B Profile o Ethernet Subnetwork Profile o Transportation Transport Profile o Internet (TCP/IP and UDP/IP) Transport Profile o Simple Transportation Management Framework (STMF) Application Profile Conformance Level 1 NEMA TS2 where applicable o Section 2 Environmental Requirements NEMA TS4 where applicable o Section 2 Environmental Requirements o Section 4 Controller To Sign Interface o Section 8 Electronics and Electrical o Section 9 Performance Monitoring o Section 10 Power Requirements UL48 Standard for Electric Signs UL50 Standard for Enclosures for Electrical Equipment IPC-CC-830 For Silicon Conformal Coating IPC-A-610C, Class 2: Acceptability of Electronic Assemblies ANSI/IPC-7711: Rework of Electronic Assemblies ANSI/IPC-7721: Rework and Modification of Printed Boards and Electronic Assemblies. Skyline Controller - Headless Cut Sheet - Revised 07/30/15 Page 2 of 2

48 ZoneBarrier Protects sensitive I/O ports against induced surges and transients For 24V, 4-20mA current loop applications Industrial Ethernet compatible versions, UL Certified Cat.5 Three stage protection including Gas Discharge Tube and Silicon Avalanche Diode technology Tested to IEC and CCITT K17 10 year product warranty The ZoneBarrier Series is a uniquely modular data and signal line protection system for 24V, 4-20mA current loop and Industrial Ethernet applications. By providing an effective barrier between uncontrolled transient environments and your valuable electronic systems the ZoneBarrier Series protects you from costly system down time and equipment failure. The sophisticated hybrid circuitry employed by the ZoneBarrier Series protects your equipment without impeding normal operation. ZoneBarrier protection components comprise a combination of high energy Gas Discharge Tubes with ultra fast diodes and Silicon Avalanche Diodes. This combination of high quality surge protection components gives the ZoneBarrier Series its characteristic low let-through voltage and high, 10kA, surge current capacity which provides excellent protection. ZoneBarrier devices have RJ45, terminal strip or pluggable terminal strip connectors. Designed for multi-loop or single control loop applications the ZoneBarrier Series offers a flexible surge protection solution that is capable of growing with your requirements. A ZoneBarrier module can be used as a stand-alone device or as a building block in a surge protection solution as simple or as complex as your requirements, now and in the future. One simple manual operation clamps modules securely onto DIN rail, an action that also automatically provides the essential high-integrity ground connection. Standard Top-hat (T-section) DIN rail is generally suitable for mounting ZoneBarrier Series modules. Where a number of ZoneBarrier Series modules are mounted on one rail, any that are incorrectly mounted (and therefore not securely grounded) are very obvious and can easily be remounted correctly. The ZoneBarrier Series also has two mounting feet at either end of the u n i t, enabling mounting to a flat surface such as a cabinet wall. ZoneBarrier data and signal devices are tested to IEC and CCITT K17. Industrial Ethernet compatible versions are also UL Certified Cat.5 and UL 497B Listed. ZoneBarriers come complete with a full 10 year product warranty. Additional protection should be provided for other systems which may be interconnected e.g. power feeds, telephone wiring etc., other units are available for this purpose. Data Protection

49 Specification All figures typical at 77 F (25 C) unless otherwise stated Maximum load current 0.5 Amps Maximum surge current 4-20mA versions 10kA 100Base-T versions8ka (1kA per line) Maximum leakage current 5µA at working voltage (4-20mA versions) Maximum in line resistance < 5 ohms Bandwidth 4-20mA versions 0.5 MHz 100Base-T versions155 MHz Ambient temperature limits 40 F to +185 F (working) 40 C to +85 C (working) Humidity 95% RH (non-condensing) Casing Molded plastic Weight 2.8oz (0.08Kg) Dimensions See figure 1 EMC compliance BS EN 60950: 1992 BS EN : 1999 Model Type Lines Working Limiting Maximum Connectors voltage voltage continuous operating voltage (V) (V) (V) mA 4 plus shield Terminal strip mA 2 plus shield Pluggable terminal strip mA Pluggable terminal strip mA 4 plus 2 shields Pluggable terminal strip Base-T* N/A RJ Base-T 2 x N/A 2 x RJ Base-T* N/A RJ45 /110 Block * Suitable for Cat.5 (8 wire) 2KV 1.2/50, 1kA 8/20 Installation All ZoneBarrier modules are installed in-line and are identified with Protected and Unprotected for fail-safe installation. DIN rail mounting (figure 2) ZoneBarrier modules can be mounted on any standard T-section DIN rail or on the optional 19 DIN rail assembly. To attach the ZoneBarrier module to the DIN rail, simply locate the DIN rail foot of the module over on edge of the DIN rail and then securely push the ZoneBarrier onto the DIN rail. Note the DIN rail must be properly grounded. Stand-alone installation (figure 3) To install a ZoneBarrier module as a standalone protector, attach an ground lead to the supplied ring terminal and secure this with the self tapping screw provided to the base of the unit. Using screws (or bolts) mount the module on any flat surface. To order specify - Model number as per specification table above Mounting options Figure 1 Dimensions DIN rail for up to 4 ZoneBarriers DIN rail for up to 16 ZoneBarriers DIN rail (with mounting brackets) for up to 32 ZoneBarriers Note: In accordance with our policy of continuous improvement, we reserve the right to change the product s specification without notice. Atlantic Scientific Corporation 4300 Fortune Place, Suite A W. Melbourne, FL USA Tel: , Fax: sales@atlanticscientific.com; A member of the MTL Instruments Group plc Figure 2 DIN rail installation Approvals Figure 3 Stand alone installation Country Standard/Authority Approved for Product United States & UL 497B Listed Networks Canada UL Certified TIA/EIA 568-A Cat Rev A 06/08/06

50 Lanolinx LNX-500A/800A 5/8-Port 10/100BaseTX Slim Industrial Switch Antaira Technologies - Toll-Free: (877) Phone: (714) FAX: (714) info@antaira.com - Website:

51 Standard IEEE BaseT Ethernet IEEE 802.3u 100BaseTX Fast Ethernet IEEE 802.3x Flow Control and Back-Pressure Protocol CSMA/CD Switch Architecture Store and Forward Transfer Rate 14,880pps for Ethernet Port 148,800pps for Fast Ethernet Port MAC Address 2K MAC Address Table Memory Buffer LNX-500A: 384 Kbits LNX-800A: 448 Kbits LED Unit: Power 1, Power 2, Fault Port: Link/Activity, Full-Duplex/Collision Connector LNX-500A: 5 x 10/100TX RJ-45 with Auto MDI/MDI-X Function LNX-800A: 8 x 10/100TX RJ-45 with Auto MDI/MDI-X Function Network Cable 10BaseT: 2-pair UTP/STP Cat. 3, 4, 5 cable EIA/TIA ohm (100m) 100BaseTX: 2-pair UTP/STP Cat. 5 cable EIA/TIA ohm (100m) Back-Plane LNX-500A: 1.0 Gbps LNX-800A: 1.6 Gbps Packet Throughput Ability LNX-500A: 64bytes LNX-800A: 64bytes Reverse Polarity Protection Present Overload Current Protection Present Mechanical Casing: IP30 Metal Case Dimension (W x H x D): 30 x 140 x 95 mm (1.18 x 5.51 x 3.74 in.) Installation: DIN-Rail/Wall Mountable Weight Unit Weight: 1 lbs. Shipping Weight: 1.5 lbs. Operation Temperature Standard: -10 C to 70 C (14 F to 158 F) Wide Operating Temperature: -40 to 80 C (-40 to 176 F) Operation Humidity 5% to 95% (Non-condensing) Storage Temperature -40 C to 85 C EMI FCC Class A CE EN /EN /EN /EN /EN /EN /EN /EN /EN /EN Safety UL/cUL Class I, Division 2 CE EN Stability Testing Shock: IEC Free Fall: IEC Vibration: IEC Warranty 5-Year Warranty Power Supply DC 12 ~ 48V, Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block Power Consumption LNX-500A: 2.93 Watts LNX-800A: 4.71 Watts LNX-500A LNX-500A-T LNX-800A LNX-800A-T 5-Port 10/100BaseTX Slim Industrial Ethernet Switch 5-Port 10/100BaseTX Slim Industrial Ethernet Switch, Wide Operating Temperature 8-Port 10/100BaseTX Slim Industrial Ethernet Switch 8-Port 10/100BaseTX Slim Industrial Ethernet Switch, Wide Operating Temperature DR W 24VDC Industrial DIN Rail Power Supply DR W 24VDC Industrial DIN Rail Power Supply DR W 24VDC Industrial DIN Rail Power Supply Toll-Free: (877) Phone: (714) FAX: (714) info@antaira.com Website:

52 technical datasheet ZoneDefender Pro Series The most compact, powerful, feature-rich AC surge protector available 80kA, 100kA & 120kA surge-current rating per phase Includes high-performance EMI/RFI filtering LED status indication via solid state diagnostics plus remote indication contacts Built-in audible alarm Thermal and short circuit fusing Short circuit current rating: 200k AIC UL rd Edition Listed 10 year product warranty The ZoneDefender PRO Series is a versatile, high performance surge protector designed for use in a wide variety of industrial, institutional and commercial applications. The ZoneDefender PRO is the most compact, powerful, feature-rich surge protector on the market today. State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances. In addition, the ZoneDefender PRO Series offers costeffective high capacity protection along with application versatility; features which make the Series the ultimate surge protection solution. ZoneDefender PRO units provide protection between Line to Neutral, Line to Ground, Line to Line and Neutral to Ground. Utilizing Metal Oxide Varistor (MOV) technology, the ZoneDefender PRO s protection circuits are highly reliable, dual-redundant varistor networks ensuring your site is never unprotected. Fully automatic in operation, ZoneDefender PRO reacts immediately, clamping voltage surges without causing undue leakage losses under normal operation. No operator intervention is required, ZoneDefender PRO resets automatically and is maintenance free. Suitable for all AC power applications, ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current. Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature. Short circuit protection with 200kA AIC rating. is also supplied, as standard, for added peace of mind. ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device. In addition, remote monitoring is enabled by the unit s remote indication contacts. Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted. The ZoneDefender PRO Series is UL rd Edition Listed and boasts an unrivaled 10 year no questions asked manufacturers product warranty. ZoneDefender PRO devices also exceed the requirements of ANSI/IEEE C62.45 and ANSI/IEEE C RevB enquiry@mtl-inst.com

53 SPECIFICATION Maximum surge current (Imax) 80kA, 100kA & 120kA (8/20µs) Maximum continuous operating voltage 120/240 versions - 140Vac/270Vac Lines protected AC L-N, L-G, L-L, N-G Duty cycle performance (8/20µs) Rated 1 impulse 10,000A >6,500 Impulses 100A infinite Long duration current pulse (10/1,000µs) capability 3,600A (tested) Frequency range 47Hz to 63Hz Ambient temperature limits 40 F to +185 F working 40 C to +85 C working Humidity 95% RH (non-condensing) Enclosure NEMA 1, 2, 3,3R,4, 4X 12 and 13 (IP66) Terminals #10 AWG (5mm 2 ) Mounting Surface mount by 0.21 (5mm) diameter holes Remote contacts Form C (NC, NO, C) 60W DC, 120VA AC, 3A max. Indication Green LED on Red LED off Green LED off Red LED on Green LED on Red LED on } } } Power protection in all modes, all phases Protection fault (remote indication alarm via contacts & audible alarm) Neutral/ground fault (voltage potential) Audible Alarm 90dB EMI/RFI Attenuation -75dB maximum 100kHz to 100MHz Weight 5.5 lbs (2.5 kg ) - Split Phase 3.5 lbs (1.6 kg) - Single phase Dimensions See Figure 1 and Figure 2 SCCR Rating Suitable for use on a circuit capable of delivering not more than 200,000 rms symmetrical Amperes, 480V max EMC compliance BS EN 60950: 1992 BS EN : 1999 Ratings in compliance with IEC Imax = 80kA, 100kA & 120kA Iimp = 5kA (10/350)* *All current results are per phase. DIMENSIONS Figure 1. Split phase dimensions Figure 2. Single phase dimensions TO ORDER SPECIFY: Model Working voltage UL1449 VPR 3rd Edition Limiting voltage U p Phase (In) 80kA versions (V) (V) (V) (V) (kv) (V) ZD Single phase 2-wire ZD / Split phase 3-wire ZD Single phase 2-wire TT ZD TT 600/ / / /1.3 60/75 Single phase 2-wire TT ZD /240TT 600/ / / /1.3 60/75 Split phase 3-wire TT 100kA versions ZD Single phase 2-wire ZD / Split phase 3-wire ZD Single phase 2-wire TT ZD TT 600/ / / /1.3 60/75 Single phase 2-wire TT ZD /240TT 600/ / / /1.3 60/75 Split phase 3-wire TT 120kA versions ZD Single phase 2-wire ZD / Split phase 3-wire ZD Single phase 2-wire TT ZD TT 600/ / / /1.3 60/75 Single phase 2-wire TT ZD /240TT 600/ / / /1.3 60/75 Split phase 3-wire TT APPROVALS Country Standard/Authority Approved for Product United States Canada UL rd Edition Listed AC power product ZD16700, ZD16701, ZD16709, ZD16900, ZD16901, ZD16730, ZD16731, ZD16739, ZD16930, ZD16931, ZD16740, ZD16741, ZD16749, ZD16940, ZD16941 The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee. In the interest of further technical developments, we reserve the right to make design changes. EUROPE (EMEA): +44 (0) THE AMERICAS: ASIA-PACIFIC: enquiry@mtl-inst.com csinfo@mtl-inst.com sales@mtlsing.com.sg RevB

54 AC-DC 100 Watts ECC100 Series -40 ºC to +75 ºC Operation xppower.com 100 W - Baseplate Cooled High Efficiency Resonant Topology Remote Sense 5V Standby Output Remote On/Off & Power OK Signal 3 Year Warranty Specification Input Input Voltage VAC ( VDC), derate output power <90 VAC by 10% Input Frequency Hz (See note 1) Input Current 1.4 A typical at 115 VAC, full load 0.8 A typical at 230 VAC, full load Inrush Current 40 A max at 230 VAC, 25 ºC cold start Power Factor EN , class A Earth Leakage Current 300 µa at 264 VAC/60 Hz max. 0.5/1.1 ma 115/230 VAC at 400 Hz typ. Input Protection Internal T5.0 A/250 V fuse in line and neutral Output Output Voltage VDC (see tables) Output Voltage Trim ±5% Initial Set Accuracy ±1% V1, ±3% V2 Minimum Load No minimum load required Start Up Delay Typically 1 s (see note 2) Start Up Rise Time 50 ms typical Hold Up Time 16 ms min at 115 VAC Drift ±0.2% after 20 min warm up Line Regulation ±0.5% max Load Regulation ±1% V1, ±5% V2 max Over/Undershoot 5% typical Transient Response 4% max. deviation, recovery to within 1% in 500 µs for a % load change Ripple & Noise 1% pk-pk V1, V2 2%, 20 MHz bandwidth Overvoltage Protection % Vnom, recycle input to reset Overload Protection % V1 only Short Circuit Protection Continuous trip and restart (Hiccup mode) Temperature 0.05%/ C Coefficient Remote Sense Compensates for 0.5 V total voltage drop Remote On/Off Uncommitted isolated optocoupler diode, powered diode inhibits V1 General Efficiency Isolation Switching Frequency Signals MTBF 88% typical 4000 VAC Input to Output, 1500 VAC Input to Ground, 500 VDC Output to Ground 65 khz typical Power OK - open collector, Remote On/Off, 5 V Standby 220 khrs to MIL-HDBK-217F at 25 ºC, GB Environmental Operating Temperature -40 C to +75 C ambient. Baseplate must be maintained +85 ºC, see longform datasheet for further details Cooling Baseplate, conduction cooling Operating Humidity 95% RH, non-condensing Storage Temperature -40 C to +85 C Operating Altitude 3000 m Shock 30 g pk, half sine, 6 axes Vibration 2 g rms, 5 Hz to 500 khz, 3 axes EMC & Safety Low Voltage PSU EMC EN , high severity level as below Emissions EN55022 level B conducted EN55022 level A radiated Harmonic Currents EN , class A Voltage Flicker EN Radiated Immunity EN , level 3 Perf Criteria A EFT/Burst EN , level 3 Perf Criteria A Surge EN , installation class 3 Perf Criteria A, installation class 4 Perf Criteria A with optional filter board Conducted Immunity EN , level 3 Perf Criteria A Dips & Interruptions EN , 30% 10 ms, 60% 100 ms, 100% 5000 ms, Perf Criteria A, B, B Safety Approvals IEC CB report, CSA 22.2 No , UL , TUV EN Equipment Protection Class I Class Notes 1. Safety approvals cover frequency Hz. 2. At low temperature and low line voltage, start uptime will increase.

55 Models and Ratings ECC100 Output Power Output Voltage V1 Max Output Current V1 Standby Supply V2 Model Number 100 W 12.0 VDC 8.1 A 5.0 V/0.5 A ECC100US W 15.0 VDC 6.5 A 5.0 V/0.5 A ECC100US W 24.0 VDC 4.1 A 5.0 V/0.5 A ECC100US W 28.0 VDC 3.5 A 5.0 V/0.5 A ECC100US W 48.0 VDC 2.0 A 5.0 V/0.5 A ECC100US48 AC-DC Mechanical Details 5 x M3 clearance holes 0.25 Faston Ground tab 2 1 J Voltage Adj. 8 J2 2 x 3.70 (93.98) 4.10 (104.1) 3.30 (83.8) J x 0.20 (5.08) 2.30 (58.42) 3 x 0.20 (5.08) 0.40 (10.2) Mounting surface marked with A 2 x 4.60 (116.84) 2 x 0.23 (5.8) 1.55 (39.4) 5.00 (127.0) Output Connector J2 Molex PN Pin Single Output 1 +V1 2 +V1 3 +V1 4 +V1 5 RTN 6 RTN 7 RTN 8 RTN J2 mates with Molex housing PN and both with Molex series 5194 crimp terminals. Input Connector J1 Molex PN Line 2 Neutral J1 mates with Molex housing PN Signal Connector J3 Molex PN B10B-PHDSS 1 +5 V Standby 2 Logic GND 3 Logic GND 4 Power OK 5 Inhibit Hi 6 Inhibit Lo 7 +Sense 8 -Sense 9 +Vout 10 -Vout J3 mates with JST housing PN PHDR-10VS and with JST SPHD-001T-P0.5 crimp terminals. Notes 1. All dimensions in inches (mm). 2. Tolerance.xx = ±0.02 (0.50);.xxx = ±0.01 (0.25) 3. Weight 1.2 lbs (550g) 06-May-09

56 HLMP-EGxx, HLMP-EHxx, HLMP-ELxx New T-1¾ (5mm) Extra High Brightness AlInGaP LED Lamps Data Sheet Description These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable. AlInGaP LED technology provides extremely stable light output over long periods of time. Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology. These LED lamps are untinted, T-1¾ packages incorporating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles. These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application. The maximum LED junction temperature limit of +130 C enables high temperature operation in bright sunlight conditions. The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight. Benefits Superior performance for outdoor environments Suitable for auto-insertion onto PC board Features Viewing angle: 15, 23, 30 High luminous output Colors: 590nm Amber 615nm Red Orange 626nm Red Package options: With or without lead standoff Superior resistance to moisture Untinted for 15, 23 and 30 lamps Applications Traffic management: - Traffic signals - Pedestrian signals - Work zone warning lights - Variable message signs Solar Power signs Commercial outdoor advertising - Signs - Marquees 1

57 Package Dimension A: Non-standoff B: Standoff 5.00 ± 0.20 (0.197 ± 0.008) 5.00 ± 0.20 (0.197 ± 0.008) 8.71 ± 0.20 (0.343 ± 0.008) 1.14 ± 0.20 (0.045 ± 0.008) d 8.71 ± 0.20 (0.343 ± 0.008) (1.244) MIN (0.028) MAX (0.093) MAX ± 0.15 (0.059 ± 0.006) 1.14 ± 0.20 (0.045 ± 0.008) (1.244) MIN (0.028) MAX. CATHODE LEAD CATHODE LEAD 1.00 (0.039) MIN ± 0.10 (0.020 ± 0.004) SQ. TYP (0.039) MIN ± 0.10 (0.020 ± 0.004) SQ. TYP. CATHODE FLAT 5.80 ± 0.20 (0.228 ± 0.008) CATHODE FLAT 5.80 ± 0.20 (0.228 ± 0.008) 2.54 ± 0.38 (0.100 ± 0.015) 2.54 ± 0.38 (0.100 ± 0.015) Viewing Angle ±0.25 (0.476±0.010) 23 & ±0.25 (0.459±0.010) Notes: 1. All dimensions are in millimeters (inches) 2. Leads are mild steel with tin plating. 3. The epoxy meniscus is 1.21mm max 4. For Identification of polarity after the leads are trimmed off, please refer to the illustration below: d CATHODE ANODE 2

58 Device Selection Guide Typical viewing Angle 2θ 1/2 (Deg) [4] Color and Dominant Wavelength (nm), Typ [3] Lamps without Standoff on leads (Package drawing A) Lamps with Standoff on leads (Package drawing B) Luminous Intensity Iv (mcd) [1,2,5] at 20 ma Min Max 15 Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD Notes: 1. The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition. 2. The optical axis is closely aligned with the package mechanical axis. 3. Dominant wavelength, λ d, is derived from the CIE Chromaticity Diagram and represents the color of the lamp. 4. θ ½ is the off-axis angle where the luminous intensity is half the on-axis intensity. 5. Tolerance for each bin limit is ± 15% Part Numbering System HLMP E x xx - x x x xx Mechanical Options DD : Ammo Pack Note: Please refer to AB 5337 for complete information on part numbering system. 3 Color Bin Selections 0 : Full color distribution K : Color Bin 2 & 4 L : Color Bin 4 & 6 Maximum Intensity Bin Refer to Device Selection Guide Minimum Intensity Bin Refer to Device Selection Guide Viewing Angle and Lead Standoffs 1A: 15 without lead standoff 1B: 15 with lead standoff 2A: 23 without lead standoff 2B: 23 with lead standoff 3A: 30 without lead standoff 3B: 30 with lead standoff Color G : Red 626nm L : Amber 590nm H: Red Orange 615nm

59 Absolute Maximum Ratings T J = 25 C Parameter Red/ Amber/ Red Orange Unit DC Forward Current [2] 50 ma Peak Forward Current 100 [1] ma Average forward current 30 ma Power Dissipation 120 mw Reverse Voltage 5 V Operating Temperature Range -40 to +100 C Storage Temperature Range -40 to +100 C Notes: 1. Duty Factor 30%, frequency 1KHz. 2. Derate linearly as shown in Figure 4 Electrical / Optical Characteristics T J = 25 C 4 Parameter Symbol Min Typ. Max Units Test Conditions Forward Voltage I F = 20 ma Amber/ Red / Red Orange V F V Reverse Voltage V R 5 V I R = 100 μa Dominant Wavelength [1] Amber Red Red Orange Peak Wavelength Amber Red Red Orange Spectral Halfwidth Amber Red Red Orange d PEAK / nm nm nm I F = 20 ma Peak of Wavelength of Spectral Distribution at I F = 20 ma Thermal resistance R J-PIN 240 C/W LED junction to anode lead Luminous Efficacy [2] Amber Red Red Orange Luminous Flux Amber Red Red Orange Luminous Efficiency [3] Amber Red Red Orange Thermal coefficient of d Amber Red Red Orange η v Φ v η e lm/w mlm lm/w Emitted Luminous Flux/ Emitted Radiant Flux I F = 20 ma Emitted Luminous Flux/Electrical Power nm/ C I F = 20 ma ; +25 C T J +100 C Notes: 1. The dominant wavelength, λ d is derived from the CIE Chromaticity Diagram referenced to Illuminant E. Tolerance for each color of dominant wavelength is +/- 0.5nm. 2. The radiant intensity, I e in watts per steradian, maybe found from the equation I e = I v / η V where Iv is the luminous intensity in candela and η V is the luminous efficacy in lumens/ watt. 3. η e = Φ v /I F x V F where Φ v is the emitted luminous flux, I F is electrical forward current and V F is the forward voltage.

60 RELATIVE INTENSITY Amber Red Orange Red FORWARD CURRENT-mA WAVELENGTH - nm FORWARD VOLTAGE-V Figure 1. Relative Intensity vs Peak Wavelength Figure 2. Forward Current vs Forward Voltage RELATIVE LUMINOUS INTENSITY (NORMALIZED AT 20 ma) DC FORWARD CURRENT - ma Figure 3. Relative Luminous Intensity vs Forward Current IFMAX - MAXIMUM FORWARD CURRENT - ma T A - AMBIENT TEMPERATURE - -C Figure 4. Maximum Forward Current vs Ambient Temperature NORMALIZED INTENSITY ANGULAR DISPLACEMENT-DEGREE Figure 5.Radiation Pattern for 15 Viewing Angle Lamp NORMALIZED INTENSITY ANGULAR DISPLACEMENT-DEGREE Figure 6. Radiation Pattern for 23 Viewing Angle Lamp 5

61 1.0 NORMALIZED INTENSITY ANGULAR DISPLACEMENT-DEGREE Figure 7. Radiation Pattern for 30 Viewing Angle Lamp Relative Light Output vs Junction Temperature RELATIVE LIGHT OUTPUT (NORMALIZED AT TJ=25 C) Red Orange Red Amber T J - JUNCTION TEMPERATURE - C Relative Forward Voltage vs Junction Temperature FORWARD VOLTAGE SHIFT - V Red Orange Red Amber T J - JUNCTION TEMPERATURE - C 6

62 Intensity Bin Limit Table (1.3:1 Iv bin ratio) Intensity (mcd) at 20mA Bin Min Max V W X Y Z Tolerance for each bin limit is ± 15% VF Bin Table (V at 20mA) Bin ID Min Max VD VA VB Tolerance for each bin limit is ± 0.05V Avago Color Bin on CIE 1931 Chromaticity Diagram Red Color Range Min Dom Max Dom X min Y Min X max Y max Tolerance for each bin limit is ± 0.5nm Amber Color Range Bin Min Dom Max Dom Xmin Ymin Xmax Ymax Tolerance for each bin limit is ± 0.5nm Red Orange Color Range Min Dom Max Dom Xmin Ymin Xmax Ymax Tolerance for each bin limit ± 0.5nm Note: All bin categories are established for classification of products. Products may not be available in all bin categories. Please contact Avago representative for further information Amber Y Red Orange Red X 7

63 Precautions: Lead Forming: The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board. For better control, it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually. If manual lead cutting is necessary, cut the leads after the soldering process. The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package. This is highly recommended for hand solder operation, as the excess lead length also acts as small heat sink. Soldering and Handling: Care must be taken during PCB assembly and soldering process to prevent damage to the LED component. LED component may be effectively hand soldered to PCB. However, it is only recommended under unavoidable circumstances such as rework. The closest manual soldering distance of the soldering heat source (soldering iron s tip) to the body is 1.59mm. Soldering the LED using soldering iron tip closer than 1.59mm might damage the LED. 1.59mm ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive. Do refer to Avago application note AN 1142 for details. The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded. Recommended soldering condition: Wave Soldering [1, 2] Manual Solder Dipping Pre-heat temperature 105 C Max. - Preheat time 60 sec Max - Peak temperature 260 C Max. 260 C Max. Dwell time 5 sec Max. 5 sec Max Note: 1) Above conditions refers to measurement with thermocouple mounted at the bottom of PCB. 2) It is recommended to use only bottom preheaters in order to reduce thermal stress experienced by LED. Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time. Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions. Note: 1. PCB with different size and design (component density) will have different heat mass (heat capacity). This might cause a change in temperature experienced by the board if same wave soldering setting is used. So, it is recommended to re-calibrate the soldering profile again before loading a new type of PCB. 2. Avago Technologies high brightness LED are using high efficiency LED die with single wire bond as shown below. Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260 C and the solder contact time does not exceeding 5sec. Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination. Avago Technologies LED Configuration Anode Note: Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste. Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED. Non metal material is recommended as it will absorb less heat during wave soldering process. Note: In order to further assist customer in designing jig accurately that fit Avago Technologies product, 3D model of the product is available upon request. At elevated temperature, LED is more susceptible to mechanical stress. Therefore, PCB must allowed to cool down to room temperature prior to handling, which includes removal of alignment fixture or pallet. If PCB board contains both through hole (TH) LED and other surface mount components, it is recommended that surface mount components be soldered on the top side of the PCB. If surface mount need to be on the bottom side, these components should be soldered using reflow soldering prior to insertion the TH LED. Recommended PC board plated through holes (PTH) size for LED component leads. LED component lead size 0.45 x 0.45 mm (0.018x inch) 0.50 x 0.50 mm (0.020x inch) Diagonal mm (0.025 inch) mm (0.028 inch) Plated through hole diameter 0.98 to 1.08 mm (0.039 to inch) 1.05 to 1.15 mm (0.041 to inch) Over-sizing the PTH can lead to twisted LED after clinching. On the other hand under sizing the PTH can cause difficulty inserting the TH LED. 8

64 Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps. Example of Wave Soldering Temperature Profile for TH LED 260 C Max Recommended solder: Sn63 (Leaded solder alloy) SAC305 (Lead free solder alloy) TEMPERATURE ( C) 105 C Max 60sec Max Flux: Rosin flux Solder bath temperature: 255 C ± 5 C (maximum peak temperature = 260 C) Dwell time: 3.0 sec sec (maximum = 5sec) TIME (sec) Note: Allow for board to be sufficiently cooled to room temperature before exerting mechanical force. Ammo Packs Drawing Note: The ammo-packs drawing is applicable for packaging option DD & -ZZ and regardless standoff or non-standoff 9

65 Packaging Box for Ammo Packs Note: The dimension for ammo pack is applicable for the device with standoff and without standoff. Packaging Label: (i) Avago Mother Label: (Available on packaging box of ammo pack and shipping box) 10

66 (ii) Avago Baby Label (Only available on bulk packaging) Acronyms and Definition: BIN: (i) Color bin only or VF bin only (Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin) OR (ii) Color bin incorporated with VF Bin (Applicable for part number that have both color bin and VF bin) Example: (i) Color bin only or VF bin only BIN: 2 (represent color bin 2 only) BIN: VB (represent VF bin VB only) (ii) Color bin incorporate with VF Bin BIN: 2VB VB: VF bin VB 2: Color bin 2 only DISCLAIMER: AVAGO S PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED, MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS, COMPONENTS OR ASSEMBLIES FOR THE PLANNING, CONSTRUCTION, MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS. CUSTOMER IS SOLELY RESPONSIBLE, AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS, FOR ALL LOSS, DAMAGE, EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE. For product information and a complete list of distributors, please go to our web site: Avago, Avago Technologies, and the A logo are trademarks of Avago Technologies in the United States and other countries. Data subject to change. Copyright Avago Technologies. All rights reserved. AV EN - February 23, 2010

67 HLMP-Cx1A/1B/2A/2B/3A/3B New 5mm Blue and Green LED Lamps Data Sheet Description These high intensity blue and green T-1¾ package LEDs are untinted and non-diffused. Based on the most efficient and cost effective InGaN material technology and incorporating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles. Advanced optical grade epoxy construction offers superior high temperature and moisture resistance performance in outdoor signal and sign applications. Features Well defined spatial radiation pattern High luminous output Untinted, Non-diffused Available in Color: Blue 470nm Green 525nm Viewing Angle: 15, 23 and 30 Standoff or non-standoff Superior resistance to moisture Applications Commercial outdoor advertising Traffic Sign Variable Message Sign CAUTION: INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard. Please observe appropriate precautions during handling and processing. Refer to Application Note AN 1142 for additional details.

68 Package Dimensions Drawing A (Non-standoff) 8.70 ± ± ± ± max ± 0.10 sq. typ ± ± ± ± ± ± ± min Cathode 1.00 min cathode flat Drawing B (Standoff) 8.70 ± ± ± ± ± ± max ± 0.10 sq. typ ± ± ± ± ± ± ± d min Cathode 1.00 min cathode flat Viewing Angle d HLMP-Cx1B 12.96±0.25 (0.510±0.010) HLMP-Cx2B ±0.25 (0.485±0.010) HLMP-Cx3B 12.00±0.25 (0.472±0.010) Notes: 1. All dimensions are in millimeters (inches) 2. Leads are mild steel with tin plating. 3. The epoxy meniscus is 1.50mm max 2

69 Device Selection Guide Part Number Color Typical Viewing angle, 2 ½ ( ) [4] Luminous Intensity I v (mcd) at 20 ma [1,2,5] Min Max Standoff / Non Standoff HLMP-CB1A-XY0DD Blue Non Standoff A HLMP-CB1A-XYBDD HLMP-CB1A-XYCDD HLMP-CB1B-XY0DD Standoff B HLMP-CB1B-XYBDD HLMP-CB1B-XYCDD HLMP-CB2A-VW0DD Non Standoff A HLMP-CB2A-VWBDD HLMP-CB2A-VWCDD HLMP-CB2B-VW0DD Standoff B HLMP-CB2B-VWBDD HLMP-CB2B-VWCDD HLMP-CB3A-UV0DD Non Standoff A HLMP-CB3A-UVBDD HLMP-CB3A-UVCDD HLMP-CB3B-UV0DD Standoff B HLMP-CB3B-UVBDD HLMP-CB3B-UVCDD HLMP-CM1A-450DD Green Non Standoff A HLMP-CM1A-45BDD HLMP-CM1A-45CDD HLMP-CM1B-450DD Standoff B HLMP-CM1B-45BDD HLMP-CM1B-45CDD HLMP-CM2A-120DD Non Standoff A HLMP-CM2A-12BDD HLMP-CM2A-12CDD HLMP-CM2B-120DD Standoff B HLMP-CM2B-12BDD HLMP-CM2B-12CDD HLMP-CM3A-Z10DD Non Standoff A HLMP-CM3A-Z1BDD HLMP-CM3A-Z1CDD HLMP-CM3B-Z10DD Standoff B HLMP-CM3B-Z1BDD HLMP-CM3B-Z1CDD Notes: 1. The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition. 2. The optical axis is closely aligned with the package mechanical axis. 3. Dominant wavelength, d, is derived from the CIE Chromaticity Diagram and represents the color of the lamp. 4. ½ is the off-axis angle where the luminous intensity is half the on-axis intensity. 5. Tolerance for each bin limit is ± 15% Package drawing 3

70 Part Numbering System HLMP C x xx x x x xx Packaging Option DD: Ammo Pack Color Bin Selection 0: Full Distribution B: Color Bin 2 & 3 C: Color Bin 3 & 4 Maximum Intensity Bin 0: No maximum intensity limit (refer to selection guide) Minimum Intensity Bin Refer to Device Selection Guide Viewing Angle and Lead Standoffs 1A: 15 without lead standoff 1B: 15 with lead standoff 2A: 23 without lead standoff 2B: 23 with lead standoff 3A: 30 without lead standoff 3B: 30 with lead standoff Color B: Blue 470 M: Green 525 Note: please refer to AB 5337 for complete information on part numbering system Absolute Maximum Ratings T J = 25 C Parameter Blue / Green Unit DC Forward Current [1] 30 ma Peak Forward Current 100 [2] ma Power Dissipation 116 mw Reverse Voltage 5 V LED Junction Temperature 110 C Operating Temperature Range -40 to + 85 C Storage Temperature Range -40 to C Notes: 1. Derate linearly as shown in figure Duty Factor 10%, frequency 1KHz. 4

71 Electrical / Optical Characteristics T J = 25 C Parameter Symbol Min. Typ. Max. Units Test Conditions Forward Voltage V F V I F = 20 ma Green / Blue Reverse Voltage V R 5 V I R = 10 A Dominant Wavelength [1] Green Blue Peak Wavelength Green Blue Spectral Half Width Green Blue d PEAK / nm nm nm I F = 20 ma Peak of Wavelength of Spectral Distribution at I F = 20 ma I F = 20mA Thermal Resistance R J-PIN 240 C/W LED Junction-to-Pin Luminous Efficacy [2] Green Blue Thermal coefficient of d Green Blue V lm/w Emitted Luminous Flux / Emitted Radiant Flux nm/ C I F = 20 ma ; +25 C T J +100 C Notes: 1. The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp 2. The radiant intensity, I e in watts per steradian, may be found from the equation I e = I V / V where I V is the luminous intensity in candelas and V is the luminous efficacy in lumens/watt. 5

72 RELATIVE INTENSITY BLUE GREEN WAVELENGTH - nm Figure 1. Relative Intensity vs Wavelength FORWARD CURRENT-mA FORWARD VOLTAGE-V Figure 2. Forward Current vs Forward Voltage RELATIVE LUMINOUS INTENSITY (NORMALIZED AT 20mA) BLUE GREEN IFmax - MAXIMUM FORWARD CURRENT - ma DC FORWARD CURRENT-mA Figure 3. Relative Intensity vs Forward Current T A - AMBIENT TEMPERATURE - C Figure 4. Maximum Forward Current vs Ambient Temperature RELATIVE DOMINANT WAVELENGTH SHIFT -nm GREEN BLUE NORMALIZED INTENSITY FORWARD CURRENT-mA Figure 5. Relative Dominant Wavelength Shift vs Forward Current Figure 6. Radiation Pattern for ANGULAR DISPALCEMENT -DEGREE 6

73 NORMALIZED INTENSITY NORMALIZED INTENSITY ANGULAR DISPALCEMENT - DEGREE Figure 7. Radiation Pattern for 23 Figure 8. Radiation Pattern for ANGULAR DISPALCEMENT - DEGREE NORMALZIED INTENSITY (PHOTO) 10 1 Blue Green FORWARD VOLTAGE SHIFT-V Blue Green T J - JUNCTION TEMPERATURE Figure 9. Relative Light Output vs Junction Temperature T J - JUNCTION TEMPERATURE Figure 10. Relative Forward Voltage vs Junction Temperature Intensity Bin Limit Table (1.3:1 Iv bin ratio) Intensity (mcd) at 20mA Bin Min Max U V W X Y Z Tolerance for each bin limit is ± 15% 7 Green Color Bin Table Bin Min Dom Max Dom Tolerance for each bin limit is ± 0.5nm. Blue Color Bin Table Bin Min Dom Max Dom Tolerance for each bin limit is ± 0.5nm. Note: 1. All bin categories are established for classification of products. Products may not be available in all bin categories. Please contact your Avago representative for further information.

74 Precautions: Lead Forming: The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board. For better control, it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually. If manual lead cutting is necessary, cut the leads after the soldering process. The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package. This is highly recommended for hand solder operation, as the excess lead length also acts as small heat sink. Soldering and Handling: Care must be taken during PCB assembly and soldering process to prevent damage to the LED component. LED component may be effectively hand soldered to PCB. However, it is only recommended under unavoidable circumstances such as rework. The closest manual soldering distance of the soldering heat source (soldering iron s tip) to the body is 1.59mm. Soldering the LED using soldering iron tip closer than 1.59mm might damage the LED. ESD precaution must be properly applied on the 1.59mm soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive. Do refer to Avago application note AN 1142 for details. The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded. Recommended soldering condition: Wave Manual Soldering [1, 2] Solder Dipping Pre-heat temperature 105 C Max. - Preheat time 60 sec Max - Peak temperature 260 C Max. 260 C Max. Dwell time 5 sec Max. 5 sec Max Note: 1. Above conditions refers to measurement with thermocouple mounted at the bottom of PCB. 2. It is recommended to use only bottom preheaters in order to reduce thermal stress experienced by LED. Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time. Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions. Note: 1. PCB with different size and design (component density) will have different heat mass (heat capacity). This might cause a change in temperature experienced by the board if same wave soldering setting is used. So, it is recommended to re-calibrate the soldering profile again before loading a new type of PCB. Avago Technologies LED Configuration CATHODE InGaN Device Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED. Non metal material is recommended as it will absorb less heat during wave soldering process. At elevated temperature, LED is more susceptible to mechanical stress. Therefore, PCB must allowed to cool down to room temperature prior to handling, which includes removal of alignment fixture or pallet. If PCB board contains both through hole (TH) LED and other surface mount components, it is recommended that surface mount components be soldered on the top side of the PCB. If surface mount need to be on the bottom side, these components should be soldered using reflow soldering prior to insertion the TH LED. Recommended PC board plated through holes (PTH) size for LED component leads. LED component lead size 0.45 x 0.45 mm (0.018x inch) 0.50 x 0.50 mm (0.020x inch) Diagonal mm (0.025 inch) mm (0.028 inch) Plated through hole diameter 0.98 to 1.08 mm (0.039 to inch) 1.05 to 1.15 mm (0.041 to inch) Over-sizing the PTH can lead to twisted LED after clinching. On the other hand under sizing the PTH can cause difficulty inserting the TH LED. Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps. 8

75 Example of Wave Soldering Temperature Profile for TH LED 260 C Max Recommended solder: Sn63 (Leaded solder alloy) SAC305 (Lead free solder alloy) TEMPERATURE ( C) 105 C Max 60 sec Max Flux: Rosin flux Solder bath temperature: 255 C ± 5 C (maximum peak temperature = 260 C) Dwell time: 3.0 sec sec (maximum = 5sec) TIME (sec) Note: Allow for board to be sufficiently cooled to room temperature before exerting mechanical force. Ammo Packs Drawing 6.35 ± ± ± ± CATHODE 20.5 ± ± ± ± ± ± ± ± ± ± A A VIEW A A Note: The ammo-packs drawing is applicable for packaging option DD & -ZZ and regardless standoff or non-standoff 4.00 ± 0.20 Ø TYP ±

76 Packaging Box for Ammo Packs FROM LEFT SIDE OF BOX ADHESIVE TAPE MUST BE FACING UPWARDS. LABEL ON THIS SIDE OF BOX ANODE LEAD LEAVES THE BOX FIRST. Note: For InGaN device, the ammo pack packaging box contain ESD logo Packaging Label (i) Avago Mother Label: (Available on packaging box of ammo pack and shipping box) (1P) Item: Part Number (1T) Lot: Lot Number LPN: (9D)MFG Date: Manufacturing Date STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C (Q) QTY: Quantity CAT: Intensity Bin BIN: Color Bin (P) Customer Item: (V) Vendor ID: (9D) Date Code: Date Code DeptID: Made In: Country of Origin 10

77 (ii) Avago Baby Label (Only available on bulk packaging) Lamps Baby Label (1P) PART #: Part Number RoHS Compliant e3 max temp 260C (1T) LOT #: Lot Number (9D)MFG DATE: Manufacturing Date QUANTITY: Packing Quantity C/O: Country of Origin Customer P/N: CAT: Intensity Bin Supplier Code: BIN: Color Bin DATECODE: Date Code DISCLAIMER: Avago s products and software are not specifically designed, manufactured or authorized for sale as parts, components or assemblies for the planning, construction, maintenenace or direct operation of a nuclear facility or for use in medical devices or applications. Customer is solely responsible, and waives all rights to make claims against avago or its suppliers, for all loss, damage, expense or liability in connection with such use. For product information and a complete list of distributors, please go to our web site: Avago, Avago Technologies, and the A logo are trademarks of Avago Technologies in the United States and other countries. Data subject to change. Copyright Avago Technologies. All rights reserved. AV EN - December 15, 2009

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84 Skyline Products, Inc. General Specifications for Full Color LED Inserts DIA Parking Signs Page 1 of 5

85 Specification for Full Color LED Inserts 1.0 Full Color LED VMS Inserts 1.1 Quality Assurance ISO 9001:2008 certification for design, manufacturing, and service 1.2 General ETL Listed for UL 48, UL50, and UL Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs, Luminaires, and Traffic Signals 6 th Edition; for wind speeds of up to 140 mph. AASHTO group load combinations include total sign weight dead load, ice, and wind loads; and the design meets the fatigue requirements for truck-induced gusts. Snow loading is include in design loads for applicable geographical regions. Sealed housing Welding compliance with AWS standards All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards, 2008 ANSI/AWS D1.2/D1.2M Structural Welding Code for Aluminum. The LED DMS manufacturer s welders and welding procedures shall be certified by an ANSI/AWS Certified Welding Inspector to the 2008 ANSI/AWS D1.2/D1.2M Structural Welding Code for Aluminum. Proof of certification of all the LED DMS manufacturer s welders and applicable welding procedures shall be supplied with the submittals. The name, phone number, and address off the ANSI/AWS Certified Welding Inspector that certified the LED VMS manufacturer s welders and procedures shall also be provided with the submittals. Black KYNAR 500 coated face on mask and borders 30-year coating guaranteed to not chip, fade, or peel for 20 years The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing. The lens panel assembly shall be modular in design, interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing. Aluminum face (.090 ) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be inch minimum thickness and finished with a matte black, licensed factory applied KYNAR 500 Resin, Fluoropolymer based coating system. It shall be perforated to provide an aperture for each pixel on the display modules. Each aperture shall be as small as possible, without blocking the LED light output at the required viewing angle. Notes Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement. The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73% of sun rays, making it very legible even with direct sunlight. This method should be required over a louver system. Louvers create a shelf above each row of pixels collecting snow, ice, dirt, etc. and ultimately inhibiting the display. Polycarbonate glazing: 1/8 GE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe, fast, and easy access to all the internal sign components Mounting brackets: Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements. Natural aluminum finish (excluding face) 1.4 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area. Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller. Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement DIA Parking Signs Page 2 of 5

86 Environmental Sensors: (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm 1.5 LED Display and Electronics Electronics designed and tested to -40 C to 85 C True 18-inch display (2.75 inch vertical and horizontal pitch) Display Matrix: 7 high x 30 wide Legibility distance: feet Printed circuit board are built to IPC-A-610D, Class 2 certification Display modules are easily removable and replicable without the use of any additional tools LED type: Each Pixel contains three strings of LEDs String 1: AlInGaP 30 degree LEDs (Red) String 2: InGaN 30 degree LEDs (Green) String 3: InGaN 30 degree LEDs (Blue) Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement Pixel design brightness: 12,400 candela at 20 ma (18 characters) Current CDOT and DIA requirement LED drive current: Red LED: < 30mA Blue and Green LEDs: < 15mA All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards Uniform LED color and brightness 256 minimum brightness levels Pixel Test The pixel test shall be performed from the central controller on command and automatically once a day. During a pixel test, the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer. This pixel status test shall report back all LED color string errors within each pixel. A list of defective LED color strings shall be provided, listing string color, line number, module number, column number and row number for the associated pixel for each defective string. The pixel test must be completed in less than 0.5 seconds, regardless of message status. Current CDOT and DIA requirement Current CDOT and DIA requirement True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer. The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist, including any errors. This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis. During a TMDV, the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message, including static, flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format. This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way. Any flashing, flickering, blinking, dimming, or other disturbance of the message during this pixel read shall be cause for rejection of the sign. Current CDOT and DIA requirement The TMDV shall be an actual real time read of LED color strings at the time of DIA Parking Signs Page 3 of 5

87 the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test. 1.6 Power Supplies and Sensors High-efficiency power supplies Redundant power supply Power supply sensors Operational status feedback of all sensors All LED module power supply voltages shall be continuously measured and monitored by the sign controller. The sign controller shall provide these voltage readings to the master controller or laptop computer upon command. When a voltage drops below a critical value, an error message shall be generated and transmitted to the master controller or laptop computer. 1.7 AC Electrical AC Electrical components will conform to NEC standards GFCI outlet 2.0 Controller and Controller Cabinet 2.1 Sign Controller Skyline Advanced Controller will be located within each sign housing. The controller shall monitor and control the ventilation system and all sensors within the sign housing. Ability to control multiple signs on a single sign structure NTCIP compliance 2.2 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 2.3 Environmental Control Humidity sensor Internal temperature sensor 2.4 AC Electrical Conformity with NEC standards Circuit breakers GFCI outlet 2.5 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdown/isolation The system power shall be protected by two stages of transient voltage suppression devices. Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation). There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller. When this option is enabled, tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced. When this option is disabled, the sign will continue to function normally after the second stage of surge protection is tripped. Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement Current CDOT and DIA requirement 3.0 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications. DIA Parking Signs Page 4 of 5

88 4.0 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Lifetime standard telephone support Current CDOT and DIA requirement Current CDOT and DIA requirement DIA Parking Signs Page 5 of 5

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