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1 Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics R Edition 02

2 About this Documentation DOK-INDRV*-CSH********-PR02-CH-P B302-02/EN DOK-INDRV*-CHS********-PR01-EN-P DOK-INDRV*-CHS********-PR02-EN-P Bosch Rexroth AG 2003 Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 D Lohr a. Main Telephone +49 (0)93 52/40-0 Tx Fax +49 (0)93 52/ Dept. EDY1 (US)

3 I (PELV)

4 II SERCOS PROFIBUS X2, (RS232) X7, X8, ENS ( ) X11/X12, X16, X31/X32, Relay Rel E3 E E7 E E/A8... E/A E/A8... E/A EAn+ and EAn EAn1+, EAn1-, EAn2+ and EAn An1, An (+24V, V) 6.8 X33/X34, X35/X36, (+24V, 0V) X*, SERCOS (X20, X21) PROFIBUS (X30) Parallel (X15) H1 ( ) SERCOS PROFIBUS

5 III EN1: HSF, Resolver EN2: EnDat2.1, 1Vss, 5VTTL ENS: 1Vpp; HIPERFACE, IndraDyn MEM: L1: S1: I/O MD1: MA1: Vor der Kontaktaufnahme Kundenbetreuungsstellen

6 IV

7 ) M Power Sections C Power Sections HCS02.1 C Power Sections HCS03.1 DOK-INDRV*-CSH********-PRxx-EN-P DOK-INDRV*-HMS+HMD****-PRxx-EN-P DOK-INDRV*-HCS02.1****-PRxx-EN-P DOK-INDRV*-HCS03.1****-PRxx-EN-P DOK-INDRV*-HMV-*******-PRxx-EN-P (EMC) DOK-GENERAL-EMV********-PRxx-EN-P DOK-INDRV*-SI*-**VRS**-FKxx-EN-P DOK-CONNEC-CABLE*STAND-AUxx-EN-P DOK-GENERAL-DRIVE-******-SVSx-MS-P 1) "XX" "PR01". 1-1: -

8 lt_rtf2.fh7 1: 2: 1-2:

9 RexrothIndraDrive : Rexroth Rexroth : CSB01.1N-FC-... ) SERCOS CSB01.1N-SE-... ) PROFIBUS ( : CSB01.1N-PB-...) CSB01.1N-AN-... CSB01.1C-... ) CDB01.1C-... ) ( CSH01.1C-... ) : : 4 :

10 1-4 (CSB01.1N-FC) SERCOS (CSB01.1N-SE) PROFIBUS (CSB01.1N-PB) (CSB01.1N-AN) (CSB01.1C; Single-axis) (CDB01.1C; Double-axis) (CSH01.1C) : 1 [ENS] 3) [ENS] [ENS] [ENS] 2 o o o 3 o o 4 I/O o 4) o 4) o 4) o 4) o o : SERCOS x 1) o o o PROFIBUS x o o o o o o x o 5) x RS232 x x x x x x x : 8x 2) 5x 5x 5x 5x 14x 7x probe 1x 1x 1x 2x 2x 3x 3x 4x 3x 8x 4x 2x 2x 1x 1x 2x 2x 2x : 3x 1x 1x 1x 1x 1x 1x IndraDyn, HIPERFACE, 1V ss [ENS] 3) x x x x o o HSF/RSF [EN1] o o o EnDat2.1 / 1V ss / 5V TTL [EN2] o o o [MEM] x o o o : [L1] o o o o o o [S1] I/O o o I/O [M D1] o [MA1] o o o o o o o 1) o o

11 1-5 (CSB01.1N-FC) SERCOS (CSB01.1N-SE) PROFIBUS (CSB01.1N-PB) (CSB01.1N-AN) (CSB01.1C; Single-axis) (CDB01.1C; Double-axis) (CSH01.1C) : 125 µs 125 µs 125 µs 125 µs 125 µs 125 µs 62,5 µs 250 µs 250 µs 250 µs 250 µs 250 µs 250 µs 125 µs 500 µs 500 µs 500 µs 500 µs 500 µs 500 µs 250 µs SERCOS 500 µs 500 µs 500 µs 500 µs 500 µs 500 µs 250 µs : 4 khz o o o o o o o 8 khz o o o o o o o 12 khz o 16 khz o 1) x = ; o = 2) 3) designation of options in brackets 4) 5) MEM. 1-3:

12 1-6 Notes

13 C Rexroth Rexroth Rexroth DOK-INDRV*-HCS02.1****-PR01-EN-P

14 2-2 C Rexroth : EMC 2.2 Rexroth DOK-INDRV*-HCS02.1****-PR01-EN-P

15 C ANSI Z535 ANSI DANGER WARNING CAUTION. 3-1: ( ANSI Z535) DOK-INDRV*-HCS02.1****-PR01-EN-P

16 DANGER DANGER WARNING WARNING CAUTION CAUTION CAUTION DOK-INDRV*-HCS02.1****-PR01-EN-P

17 C Bosch Rexroth AG DOK-INDRV*-HCS02.1****-PR01-EN-P

18 3-4 C DOK-INDRV*-HCS02.1****-PR01-EN-P

19 C : DANGER DOK-INDRV*-HCS02.1****-PR01-EN-P

20 3-6 C DANGER 10 mm² 3.6 WARNING DOK-INDRV*-HCS02.1****-PR01-EN-P

21 C DOK-INDRV*-HCS02.1****-PR01-EN-P

22 3-8 C DANGER DOK-INDRV*-HCS02.1****-PR01-EN-P

23 C WARNING - - DOK-INDRV*-HCS02.1****-PR01-EN-P

24 3-10 C 3.9 CAUTION 3.10 CAUTION DOK-INDRV*-HCS02.1****-PR01-EN-P

25 C CAUTION 3.12 CAUTION : DOK-INDRV*-HCS02.1****-PR01-EN-P

26 3-12 Notes

27 lt_rt_typenschilderf2.fh7 1: 2:. 4-1: CSH01.1N-SE-NNN-EN2NNN-NN-NN-FW/S200 MNR: R FD: 04W12 (7260) SN:CSH A01 0S01 : 04W12 csh_typenschild.fh7. 4-2:

28 : ( : CSB01.1N-FC-... ); (: BASIC 1 ) SERCOS (: CSB01.1N-SE-... ); (: BASIC 2 ) PROFIBUS (: CSB01.1N-PB-... ); (: BASIC 3 ) (: CSB01.1N-AN-... ); (: BASIC 4 ) ( CSB01.1C-... (: BASIC 5 )

29 4-3 Abbrev. Column Example: CSB01.1N-SE-ENS-NNN-NN-S-NN-FW CSB = CSB = = = C = N = FC = AN 5.3 Profibus-DP = PB 5.4 SERCOS = SE IndraDyn / HIPERFACE / 1Vss = ENS = NNN HSF / RSF = EN1 7.2 EnDat / 1Vss / TTL = EN2 7.3 IndraDyn / HIPERFACE / 1Vss = ENS = MA = MEM = NNN = L = NN = S = NN = FW : "N" "NNN". 4-3:

30 4-4 (: CDB01.1C-... ); BASIC 5 ) Abbrev. Column Example: CDB0 1. 1C - SE - NNN - NNN - NNN - EN1 - NN - S - NN - FW CDB = CDB = = = C Profibus-DP = PB 5.2 SERCOS = SE 6. 1 (X4.1) 6.1 HSF / RSF = EN1 6.2 EnDat / 1Vss / TTL = EN2 6.3 IndraDyn / HIPERFACE / 1Vss = ENS = NNN 7. 2 (X4.2) 7.1 HSF / RSF = EN1 7.2 EnDat / 1Vss / TTL = EN2 7.3 IndraDyn / HIPERFACE / 1Vss = ENS = NNN : ( ()

31 4-5 Abbrev. Column Example: CDB0 1. 1C - SE - NNN - NNN - NNN - EN1 - NN - S - NN - FW 8. 3 (X8.1) 8.1 HSF / RSF = EN1 8.2 EnDat / 1Vss / TTL = EN2 8.3 IndraDyn / HIPERFACE / 1Vss = ENS 8.4 I/O = MA = MEM = NNN 9. 4 (X8.2) 9.1 HSF / RSF = EN1 9.2 EnDat / 1Vss / TTL = EN2 9.3 IndraDyn / Hiperface / 1Vss = ENS 9.4 I/O = MA = MEM = NNN 10. (X41.1 / X42.1) = L = NN 10.3 I/O = S = C = S = NN = FW 4 0 : 1 =. 4-5: (

32 4-6 Abbrev. Column Example: CSH01. 1C - S E - NNN - NNN - NNN - NN - S - NN - FW CSH = CSH = = = C = N SERCOS = SE 5.2 PROFIBUS-DP = PB = PL 6. 1 (X4) 6.1 HSF / RSF = EN1 6.2 EnDat / 1Vss / TTL = EN2 6.3 IndraDyn / Hiperface / 1Vss = ENS = NNN 7. 2 (X8) 7.1 HSF / RSF = EN1 7.2 EnDat / 1Vss / TTL = EN2 7.3 IndraDyn / Hiperface / 1Vss = ENS = MA = MEM = NNN. 4-6:

33 4-7 Abbrev. Column Example: CSH01. 1C - S E - NNN - NNN - NNN - NN - S - NN - FW (X10) 8.1 HSF / RSF = EN1 8.2 EnDat / 1Vss / TTL = EN2 8.3 IndraDyn / Hiperface / 1Vss = ENS = MD = MEM = NNN 9. (X41) = L1 9.2 I/O = S = NN = C = S = NN = FW : 1 = : CSH (X4) 2 (X8) 4 (X41) 3 (X10). 4-7:

34 4-8 Notes

35 C % 2K g/m 3 2K3 slight moisture condensation allowed EN : Halve sine in 3 axis: 10g / 11ms C %; 1K g/m 3 1K3. 5-2: ( )I/O 24V

36 5-2 Notes

37 6-1 6 SERCOS PROFIBUS 7

38 X31 X32 X11 X12 X35 X36 X2 H1 basic_openloop_schnittstellen. 6-1: X2 6-8 X11/X X31/X32 X35/X H :

39 6-3 SERCOS X8 X31 X32 SERCOS: X20 TX X21 RX LED H20 X2 H1 basic_sercos_schnittstellen. 6-3: SERCOS X2 6-8 X8 X31/X32 ENS ( ) SERCOS 6-41 H :

40 6-4 PROFIBUS X8 X31 X32 PROFIBUS: X30 LED H30 X2 H1 basic_profibus_schnittstellen. 6-5: PROFIBUS I X2 6-8 X8 ENS ( ) 6-11 X31/X PROFIBUS H1. 6-6:

41 6-5 X8 X31 X32 X16 X2 H1 basic_analog_schnittstellen. 6-7: X2 6-8 X8 ENS ( ) 6-11 X X31/X H :

42 6-6 X7 X33 X34 X8 X31 X32 X31 X32 X7 X* X* X2 X2 H1 H1 basic_universal_schnittstellen basic_universal_doppelachs_schnittstellen. 6-9: ( ) X2 6-8 X X8 ENS ) 6-11 X31/X X33/X X* ) 6-41 H :

43 6-7 X7 X31 X32 X* X2 H1 advanced_feste_ss. 6-11: X2 6-8 X X31/X X* ( ) 6-41 H :

44 X2, (RS232) : SERCOS PROFIBUS x x x x x x : a maximum of one node 15 m PS2_stecker.fh : X2 MiniDIN 8 Fig. 6-14: Design [mm²] [mm²] in AWG Gauge No : X2_UART_RTS 1 X2_UART_CTS 2 X2_UART_TxD 3 GND 4 X2_UART_RxD 5 V cc 6 n.c. 7 n.c. 8

45 m RKB0041 X2 RxD TxD GND CTS 9 D- PC TxD RxD GND RTS CTS Vcc. 15 m X2 TxD RxD GND CTS 25 D- PC TxD RxD GND RTS CTS Vcc RT_X2_anschlussf3.FH : PC RS232 : 1V

46 X7, : SERCOS PROFIBUS x x : (MMC) X7 :

47 X8, ENS () : SERCOS PROFIBUS x x x x 12V: 1 V pp with reference track 1 V pp with HIPERFACE IndraDyn ( MSK ) d-sub-15-buchsef1.fh : D- [mm²] [mm²] in AWG Gauge No : GND_ 2 A+ track A 1 V ss 3 A- 4 GND_ 5 B+ track B 1 V ss 6 B- 7 EncData+ Data+ 8 EncData- Data- 9 R+ reference track 10 R- 11 VCC_ 12 - n.c. 13 EncCLK+ clock+ 14 EncCLK+ clock n.c.

48 6-12 encoder A+ A- B+ B- GND_Shield R+ R- GND_Encoder VCC_Encoder 15- D- ( ) 2 A+ 3 A- 5 B+ 6 B- 1 GND_Shield 9 R+ 10 R- 12 n.c. 15 n.c. 4 GND_Encoder 11 VCC_Encoder 7 EncData+ 8 EncData- 13 EncCLK+ 14 EncCLK ) 2) 1) 2). 6-19: hfi03_sinus_anschluss.fh7 HIPERFACE encoder A+ A- B+ B- GND_Shield R+ R- 15 ( ) GND_Encoder VCC_Encoder EncData+ EncData- 2 A+ 3 A- 5 B+ 6 B- 1 GND_Shield 9 R+ 10 R- 12 n.c. 15 n.c. 4 GND_Encoder 11 VCC_Encoder 7 EncData+ 8 EncData- 13 EncCLK+ 14 EncCLK ) 2) 1) 2). 6-20: HIPERFACE hfi03_hiper_anschluss.fh7

49 6-13 IndraDyn encoder A+ A- B+ B- GND_Shield R+ R- 15 ( ) GND_Encoder VCC_Encoder EncData+ EncData- EncCLK+ EncCLK- 2 A+ 3 A- 5 B+ 6 B- 1 GND_Shield 9 R+ 10 R- 12 n.c. 15 n.c. 4 GND_Encoder 11 VCC_Encoder 7 EncData+ 8 EncData- 13 EncCLK+ 14 EncCLK ) 2) 1) 2). 6-21: IndraDyn hfi03_indradyn_anschluss.fh7 VCC_ VCC_ 11.6 V ±3% 300 ma. 6-22: VCC_ A+, A- resp. B+, B- resp. R+, R-: E+ E- 120R. 6-23: hfi02_sin_ein_schalt.fh7 Block diagram : (U SS ) AD ( ) V pp 12 bit (-3 db) 120R. 6-24:

50 6-14 ( ) A+ A- B+ B- (1V pp) R+ R- A+ A- B+ B- (1 V pp). 6-25: : =>

51 6-15 : 0.5 mm 2 : 9 V ±5% 10 V ±5% [m] V V [ma]. 6-26: hfi03_kabellaenge.fh7

52 X11/X12, : SERCOS PROFIBUS x X11 X x 5 [mm²] [mm²] in AWG Gauge No : X11/1 n.c. X11/2 n.c. X11/3 3 NO X11/4 3 COM X11/5 3 NC X12/1 1 (a) X12/2 1 (b) X12/3 2 NO X12/4 2 COM X12/5 2 NC

53 6-17 ( 2, 3) +24V b a c Rel_On GND Rt_X3_Rel_basic.fh : 2, 3 (a: NO; b: c: NC; DC 30 V AC 250 V DC 5 A AC 2 A 10 ma 10 ma < 50 ms : 1 +24V Rel1(a) Rel1(b) GND Rt_X3_Bb1_Bb2.fh : 1 DC 30 V AC 250 V DC 5 A AC 2 A 10 ma 10 ma < 50 ms :

54 X16, : SERCOS PROFIBUS x. D d-sub-15-stiftf2.fh7 [mm²] [mm²] in AWG gauge No :

55 6-19 I 1 n.c n.c (SSI) SSI_CLK+ I 4 (SSI) SSI_CLK- I 5 n.c n.c n.c n.c ( ) UA0+ O (SSI) SSI_Data+ O 10 0V - 11 ) ( UA0- O (SSI) SSI_Data- O 12 ( ) UA1+ O 13 ) ( UA1- O 14 ) ( UA2+ O 15 ) ( UA2- O. 6-33: : 0V 40 m 5 nf 10 nf :

56 6-20 l CNC UA1+ UA1- UA2+ UA2-0V UA0+ UA0-0V ext emu_inkr_anschluss_indrv.fh : : out I 0 V f. 6-35: 2.5 V 0 V I20I ma 1 MHz 5 V 0.5 V 10 nf one line UA1 UA2 UA0 t1 t1 t1 < 50 ns. 6-36: SV0201F1.FH7 f f = n s f: n: ( ). 6-37: f :. =>

57 6-21 UA1 U A2 : f 500 khz f < 500 khz f Pass 1 MHz f Pass 2 x f : 1MHz RPM : RPM

58 (SSI- ) l CNC SSIClk+ SSIClk- 0V SSIData+ SSIData- 0V ext emu_absolut_anschluss_indrv.fh : SSI SSICLK+ R2 R1 positioninginterface -absolute- SSICLK- C1 R3 Schematics R1: 332R R2: 100R R3: 100R C1: 1 nf. 6-39: Ap5321f1.fh7 : min. 2.5 V 0 V max. 5 V 0.5 V ( khz). 6-40: : min. 2.5 V 0 V max. 5 V 0.5 V out I 0 V f. 6-41: I20I ma 10 nf 1 MHz

59 6-23 : RS422. ( Ohm) (SSI ) T T p G23 G22 G21 G20 G19 G18 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0 PFB G23 G22 m T T p G23 G22 G0 PFB t v G0 G23 m T T p t v PFB = = = = = = = > 20 µs 650 ns ( ). 6-42: SV0202F1.FH7

60 X31/X32, : SERCOS PROFIBUS x x x x x x X X : X31/X32 2 x 9 [mm²] [mm²] in AWG Gauge No :

61 6-25 SERCOS PROFIBUS X31 /1 - Rel1(a) Rel1(a) Rel1(a) Rel1(a) Rel1(a) Rel1(a) X31 /2 - Rel1(a) Rel1(a) Rel1(a) Rel1(a) Rel1(a) Rel1(a) X31 /3 E1 ( ) E1 E1 E1 E1 E1 ) E1 X31 /4 E2 E2 E2 E2 E2 E2 ( ; E2 ( ; X31 /5 E3 E3 E3 E3 E3 E3 E3 X31 /6 E4 E4 E4 E4 E4 E4 E4 X31 /7 E5 E5 E5 E5 E5 E5 E5 X31 /8 24V_ext 24V_ext 24V_ext 24V_ext 24V_ext 24V_ext 24V_ext X31 /9 0V_ext 0V_ext 0V_ext 0V_ext 0V_ext 0V_ext 0V_ext X32 /1 EAn2+ 2 U+) - - EAn2+ U+) - An1 An1 X32 /2 EAn2- ( U-) - - EAn2- ( U-) - An2 An2 X32 /3 GND (analog_gnd) - - GND ( - GND ( GND X32 /4 EAn1+ ( U+) - - EAn1+ ( U+) - E6/EAn+ ( E6/EAn+ X32 /5 EAn1- ( U-) - - EAn1- ( U-) - E7/EAn- E7/EAn- X32 /6 E/A8 E/A8 E/A8 E/A8 E/A8 E/A8* E/A8* X32 /7 E/A9 E/A9 E/A9 E/A9 E/A9 E/A9** E/A9** X32 /8 E/A10 E/A10 E/A10 E/A10 E/A10 E/A10* E/A10* X32 /9 An1 ( - - E/A11 - E/A11* E/A11* SERCOS PROFIBUS *. 6-45: : ( P ).

62 6-26 Rel E1... E E4... E E/A8... E/A E/A8... E/A EAn+ and EAn EAn1+, EAn1-, EAn2+ and EAn An1, An (24V, 0V) :

63 6-27 Rel1 : SERCOS PROFIBUS x x x x x Rel1 (NO). +24V Rel1(a) Rel1(b) GND Rt_X3_Bb1_Bb2.fh : Rel1 DC 30 V DC 1 A DC 1 A 10 ma < 50 ms : C Rexroth Bb IndraDrive C

64 6-28 E1... E 3 : SERCOS PROFIBUS x x x x x x R1 R1 5V6 E R2 0 V ext Rt_X3_E1_E7.fh7 R1: 1k R2: 4k : E1 ( ) R1 R1 E IC 0 VE 0 VE Rt_X3_E4_E7.fh7 R1: 1k. 6-50: E2, E3 () E1 31/3 E1 31/4 E2 31/5 E3 : U ext I ext : 19 V - : 30 V 1.2 A : On Off : On Off : 15 V -3 V : 2 ma - : 30 V 5 V : 5 ma 15 ma

65 6-29 E4... E7 : SERCOS PROFIBUS x (E4, E5) x (E4, E5) x (E4, E5) x (E4, E5) x (E4, E5) x R1 R1 E IC 0 VE R1: 1k 6-51: : E4... E7 0 VE Rt_X3_E4_E7.fh7 31/6 E4 31/7 E5 32/4 E6 32/5 E7 : U ext I ext : 19 V - : 30 V 1.2 A : On Off : On Off : 15 V -3 V : 2 ma - : 30 V 5 V : 5 ma 15 ma

66 E/A11 E/A8 : SERCOS PROFIBUS x (E8, E9, E10) x (E8, E9, E10) x (E8, E9, E10) x : x (E8, E9, E10) : x x R1 R1 IC 0 VE 0 VE R1: 1k 6-52: E/A8... E/A11 Rt_X3_E_A8_11_Ef2.fh7 32/6 E8 32/7 E9 32/8 E10 32/9 E11 : U ext I ext : 19 V. - : 30 V. 1.2 A : On Off : On Off : 15 V -3 V : 2 ma - : 30 V 5 V : 5 ma 15 ma

67 E/A11 E/A8 : SERCOS PROFIBUS x (A8, A9, A10) x (A8, A9, A10) x : x (A8, A9, A10) : x x 24 V ext A Out In R1 C1 R1 0 V ext R1: 10k C1: 1 nf. 6-53: E/A8... E/A11 0 V ext 0 Vext Rt_X3_E_A8_11_Af2.fh7 32/6 A8 32/7 A9 32/8 A10 32/9 A11 : : U ext I ext : 19 V - : 30 V 1.2 A : U out on U ext n 0.5 V U ext n On I out on (per pin) A I out on (sum) A Off U out off V I out off - 50 ua * E Puls mj *

68 6-32 : SERCOS PROFIBUS x ( x R1 R1 R1 R1 An+ EAn- EAn+ An- Rt_X3_EA+_EA-f2.fh7 R1: 40k2 6-54: EAn+ and EAn- I 32/4 EAn+ 32/5 EAn- : : : -10 V +10 V : : : 4 ma 20 ma 80.4 kohm 6-55: 6-36

69 6-33 EAn1-, EAn1+, EAn2+ EAn2- : SERCOS PROFIBUS x x U+ Ru U- Ru IC U / I I+ Ri I- Rs Ri IC GND Rt_X11_basic1_in.fh : I+ I- U+ Ri U- Ri IC GND Rt_X11_basic4_in.fh : 32/1 EAn2+: 2 U+ 32/2 EAn2-: 2 U- 32/3 32/4 EAn1+: 1 U+ 32/5 EAn1-: 1 U- : : -10 V : 0 ma : R i: 80 kohm Over sampling. 6-58: Rs: 200 Ohm 12 Bit eight-fold : +10 V : 20 ma : 6-36

70 6-34 An2 An1, : SERCOS PROFIBUS x x ( x IC R1 R1 R2 An1 An2 An_GND GND GND Rt_X32_An1_An2_GND.fh7 R1: 150R R2: 1R 6-59: An1, An2 ( ) IC I I An1 An2 An_GND An_GND GND GND I:. 6-60: An1, An2 ( Rt_X32_X35_An1_An2_GND.fh7 32/3 An_GND 32/9 An1 35/3 An2 ( X35) 35/4 An_GND ( X35) ( ); 32/1 An1 32/2 An2 32/3 An_GND

71 V 10 V 0 ma 5 ma DA 0 Bit mv : 0 V 5 V 0 ma 1 ma 150 Ohm DA 8 Bit 19.5 mv :

72 6-36 X32 1b 2b 3b 4b 5b 6b 7b 8b 9b XS1 An1 An2 GND EAn+ EAn- RT_X32_A_anschluss.fh :

73 6-37 0V) (+24V, : SERCOS PROFIBUS x x x x x x 31/8 +24V_ 31/9 0V_ : U ext I ext : 19 V - : 30 V 1.2 A

74 X33/X34, : SERCOS PROFIBUS x ( X33 X : X33, X34 2 x : [mm²] [mm²] in AWG Gauge No : X33 X34 E E18 E E19 E E20 E E21 E E22 E V_ext R1 R1 E IC 0 VE R1: 1k 6-65: E12... E22 0 VE Rt_X3_E4_E7.fh7 : : 6-66: : 15 V -3 V : 2 ma - : 30 V 5 V : 5 ma 15 ma

75 X35/X36, 24V,0 : SERCOS PROFIBUS x X35 X x 4 [mm²] [mm²] in AWG Gauge No : X35/1 (+24V) X35/2 (0V) X35/3 An2 ( 2) X35/4 X36/1 AI1+ ( ) X36/2 AI1- ( ) X36/3 AI2+ ( ) X36/4 AI2- ( )

76 6-40 U+ Ru U- Ru IC U / I I+ Ri I- Rs Ri IC GND Rt_X11_basic1_in.fh : : : 0 ma : R i: 80 kohm. 6-69: R s: 200 Ohm : 20 ma X32 X32 (+24V, 0V) : 19 V : 30 V - : 0.1 A : X35/1 X31/8 X35/2 X31/9

77 X*, SERCOS (X20, X21) X(X*) (. X20/X21, X30, X15,...). : SERCOS o = PROFIBUS x o o X20 TX X21 RX. 6-70: SERCOS LED H20 LED H20 SERCOS LED X20 TX X21 RX SERCOS X20 X21 AP5049F1.FH : ( "LWL (Fiber Optic Cable) - Handling" (DOK-CONNEC-CABLE*LWL**-AWxx-EN-P, Part. No.: ).

78 LWL Optic (Fiber Cable) -Handling) FSMA FSMA CNC SERCOS IKO0985 /... ø 2mm ø 6mm 1X10 TX H3 ERROR 1X10 TX H3 ERROR 1X10 TX H3 ERROR 1X10 TX H3 ERROR f (( ) Mat.-Nr : IKO0982/... IKO0982 / AP5127F1.FH7

79 1 ERROR H3 1 ERROR H3 1 ERROR H3 1 ERROR H HMS, HMD HCS03 Combinations of HCS02 ( 50 mm 75 mm 100 mm 125 mm 150 mm 200 mm 225 mm 350 mm 65 mm 105 mm IKO0982/000,15 x x IKO0982/000,25 x x x x IKO0982/000,30 IKO0982/000,50 x x x. 6-73: x HMS HMD HCS02 : HMS HMD HCS lwl_hcs02_hms_l. 6-74: HMS HMD HCS02 = 15 cm () : IKO0982/000,15 HMS HMD HCS02 : HCS02 HMS HMD lwl_hcs02_hms_r. 6-75: HMS HMD HCS02 HCS02 = + HMS/HMD + 10 cm

80 6-44 PROFIBUS (X30) o = SERCOS PROFIBUS x o o PROFIBUS: X30 LED H : PROFIBUS profibus_schnittstelle. 6-77: D-SUB : [mm²] [mm²] in AWG gauge no.: Receive/transmit data P Repeater control signal Busground Repeater supply 5 V Receive/transmit data N Busground n.c. n.c. B CNTR BUSGND VP n.c. A BUSGND. 6-79: PROFIBUS profibus_anschl.fh7

81 6-45 DIR 1 -- n.c n.c. 3 I/O RS O CNTR-P 5 0 V 0 V 6 O +5 V 7 -- n.c. 8 I/O RS V 0 V. 6-80: D-. DIN EN DIN EN , A +5 V +5 V (±10%) 75 ma TTL 1: 0: : 350 R V OL <= 0.8 V at I OL <= 2 ma V OH >= 3.5 V at I OH <= 1 ma R EIA-RS : "+5V Repeater supply" PROFIBUS A B

82 OFF ON OFF ON A1 B1 A2 B2 A1 B1 A2 B : AP5069f1.fh7 DIN EN50170 / 2 edition 1996 () :. 1 on A B A B off A B A B 2 Siemens Siemens 1 2 Profibus-DP. Ap5074f1.fh INS 0541

83 A B A B off A B A B 2 Siemens Siemens Siemens Siemens on 1 2 Ap5075f1.fh : INS 0541 D-SUB 1 on off A B A B A B A B 2 Siemens Siemens : Profibus-DP Bus connection for the first and last slave without 9-pin D-SUB socket, INS 0540 Ap5076f1.fh7 1 on off A B A B A B A B 2 Siemens Siemens Siemens Siemens : Ap5077f1.fh7 Bus connection for all other slaves without 9-pin D-SUB socket, INS 0540

84 6-48 (X15) : SERCOS PROFIBUS o = ( HCC01) o o d-sub-37-stiftf2.fh :. 6-88: D-SUB 37 [mm²] [mm²] in AWG gauge No :

85 6-49 I/O I/O 1 I I I I I I I I I I I I I I I I PWR GND ext 28 O O O O PWR U ext 0 12 O O O O PWR U ext 1 33 O O O O PWR U ext 2 17 O O O O U ext : U ext to to 0.3 U ext to to 1.3 U ext to to 2.3 U ext to to 3.3 GND ext I/O : U ext n I ext n. 6-91: : 19 V - : 30 V 1.2 A

86 6-50 On Off Fig. 6-92: Data: inputs.. U in n.m on 15 V 30 V I in n.m on 2 ma 5 ma U in n.m off -3 V 5 V I in n.m off - 15 ma. On Off U out n.m on U ext n 0.5 V U ext n I out n.m on (per pin) A I out n on (per pin) A U out n.m off V I out n.m off - 50 ua * E Puls mj *. 6-93: outputs are High-Side Switches. They are current-sourcing and not current-sinking.

87 H1 ( ) H : H1 hms_persp_bediengeraet.fh :

88 F4002 Esc Enter. 6-96: -- 4 NC SERCOS: SERCOS :

89 SERCOS X41 basic_sercos_optionen X 41: L1. 7-1: SERCOS

90 7-2 PROFIBUS X41 basic_profibus_optionen X41: L1. 7-2: PROFIBUS

91 7-3 X41 basic_analog_optionen X41: L1. 7-3:

92 7-4 X8.1 X8.2 X4 X4.1 X4.2 X41 X41.1 X41.2 basic_universal_optionen basic_universal_doppelachs_optionen.fh7 : X4: 2 X41 X4.1: 1 X4.2: 2 X8.1: 3 X8.2: 4 X41.1, X41.2:. 7-4: " 1...4" ""

93 7-5 X8 X4 X41 X10 X4: 1 X41: X8: 2 X10: : advanced_optionen

94 7-6 EN1: HSF, Resolver: 7-7 EN2: EnDat2.1, 1Vss, 5VTTL: 7-11 ENS: IndraDyn, HIPERFACE, 1Vss: 7-18 MEM: : 7-19 L1: starting lockout: 7-20 S1: I/O: 7-22 I/O MD1: 7-24 MA1: : 7-27 :

95 EN1: HSF, Resolver : SERCOS PROFIBUS x x : HSF () : HFI01) resp. X4 X4.1 (1. ) X4.2 (2. ) : X8 X4, X d-sub-15-buchsef1.fh7. 7-6: D-. 7-7: [mm²] [mm²] in AWG Gauge No

96 7-8 1 GND_Shield 2 A+ 3 B+ 4 GND_Encoder I2C_SCLK 8 I2C_SDAout 9 A- 10 B VCC_Encoder I2C_Fsample 15 I2C_SDAin 15- D- ( ) encoder A+ A- B+ B A+ A- B+ B- GND_Shield free free free free 15 1 GND_Encoder VCC_Encoder I2C_SCLK I2C_SDAin I2C_SDAout I2C_Fsample 4 GND_Encoder 12 VCC_Encoder 7 I2C_SCLK 15 I2C_SDAin 8 I2C_SDAout 14 I2C_Fsample 1) 2) hfi01_anschluss.fh7 1) 2) XS1. 7-8: G1SCLK I²C G1SDA0, G1SDAI I²C G1Sample

97 7-9 A+, A- resp. B+, B- C1 R3 E+ E- R1 R2 R4 C2 - + Schematics R1: 5k R2: 5k R3: 20k (HSF) resp. 2k5 (resolver) R4: 20k (HSF) resp. 2k5 (resolver) C1: no data C2: no data. 7-9: AP5296F1.FH7 : ( ) Vpp 9.0 Vpp 12 bit 12 bit (-3 db) 100 khz -- 10k ±5%. 7-10: VCC_ : 8 V DC ± 0.2V 18.2 Vpp ( 4 khz). DC 250 ma AC 70 ma DC -- 35R. 7-11:

98 7-10 ( ) A+ A- B+ B- HSF ( 1 Vpp 120 Ohm I2C ) A+ A- B+ B- resolver. 7-12:

99 7-11 EN2: EnDat2.1, 1Vss, 5VTTL : SERCOS PROFIBUS x x EnDat2.1 (1 Vpp) (TTL) ( : HFI02) : X4 X4.1 (1. ) X4.2 (2. ) : X8 X4, X d-sub-15-stiftf2.fh : [mm²] [mm²] in AWG Gauge No :

100 Sense+ 2 Sense- 3 R- 4 R+ 5 B- 6 B+ 7 A+ 8 A- 9 EncData+ 10 GND_Encoder 11 EncCLK+ 12 VCC_Encoder 13 EncCLK- 14 GND_Shield 15 EncData- EnDat 15- D-. () A+ A- B+ B- GND_Shield R+ R- Sense- Sense+ GND_Encoder VCC_Encoder EncData- EncData+ EncCLK- EncCLK+ A+ A- B+ B- GND_shield R+ R- Sense- Sense+ GND_Encoder VCC_Encoder EncData- EncData+ EncCLK- EncCLK ) 2) 1) 2) XS : EnDat hfi02_endat_anschluss.fh7

101 D- ( ) encoder A+ A- B+ B- R+ R- GND_Encoder VCC_Encoder A+ A- B+ B- GND_Shield R+ R- Sense- Sense+ GND_Encoder VCC_Encoder EncData- EncData+ EncCLK- EncCLK ) 2) 1) 2) XS : hfi02_rechteck_anschluss.fh D- ( ) encoder A+ A- B+ B- GND_Shield R+ R- GND_Encoder VCC_Encoder A+ A- B+ B- GND_Shield 9 R+ R- Sense- 15 Sense+ GND_Encoder VCC_Encoder EncData- EncData+ EncCLK- EncCLK ) 2) 1) 2) XS1 Fig. 7-17: hfi02_sinus_anschluss.fh7 EncData+, EncData- EncCLK+, EncCLK-

102 7-14 A+, A- resp. B+, B- resp- R+, R- E+ E- 120R. 7-18: hfi02_sin_ein_schalt.fh7 Block diagram E+ E- 120R A B. 7-19: Block diagram hfi02_recht_ein_schalt.fh7 ( ) Vpp (U SS ) AD 12 bit (-3 db) 500 khz 120R. 7-20: ) ( : ( ). 7-21:. > 2.4 V 0 V 500 khz 120R. 5 V < 0.8 V Sense+, Sense- Sense+,Sense- 5V. VCC_ VCC_ : 5 V DC 300 ma. 7-22:

103 7-15 () A+ A- B+ B- (1V pp) R+ R- A+ A- B+ B- (TTL) R+ R- A+ A- B+ B- (1 V pp). 7-23: Note: : =>

104 7-16 : : Heidenhain the allowed cable length is much shorter. 1. : 0.5 mm 2 : 5 V ±5% [m] [ma] hfi02_kabel_5_m_sense.fh7 L: I: A:. 7-24:

105 : 0.5 mm 2 : 5 V ±5% [m] [ma] hfi02_kabel_5_o_sense.fh :

106 7-18 ENS: 1Vpp; HIPERFACE, IndraDyn : SERCOS PROFIBUS x x 12V : 1 V pp with reference track 1 V pp with HIPERFACE IndraDyn (MSK ) ( : HFI03) : X4 X4.1 (1. ) X4.2 (2. ) : X8 X4, X X8, ENS ( )

107 7-19 MEM: : SERCOS PROFIBUS 1) X16 x 1) x x ( : HFE01) X4 resp. X8.1 (1. ) X8.2 (2. ) X8X X16,

108 EN954-1 cate : L1: : SERCOS PROFIBUS x x x x x ( : HSI01) X41 D-SUB 9 bushing on unit d-sub9-buchsef1.fh : D- [mm²] [mm²] in AWG gauge No :

109 7-21 A AS-A 1 ASn 2 B AS-B 3 ASQ 4 ASQ1 5 ASQ V +24 V E 8 24 V 0V E 9 AS ASn ASQ1 ASQ2 1 0 = ASQ open 0 1 open = ASQ open = ASQ... On Off +15 V -3 V +30 V +5 V EN V AS, ASn 5 ma ASQ, ASQ1, ASQ ma 24 V V +24 V V EN :

110 7-22 S1: I/O SERCOS PROFIBUS x : ( : HSI11) X41 D-SUB d-sub9-buchsef1.fh : D- [mm²] [mm²] in AWG gauge No : EA30 2 EA20 3 EA10n 4 E1n 5 E2n 6 E3n 7 E4n 8 +24V E 24 V 9 0V 24 V

111 7-23 : On Off E1n, E2n, E3n, E4n EA10n, EA30 EA20 EA10 EA10n, EA20, EA V -3 V +8 V 3 ma 3 ma 6 ma +30 V +5 V 1000 ma EN V 500 ma 2 V I OUT = 500 ma V +24 V V EN61131 EA30 t W 100 ms () t P t D 1000 ms 50 ms EA20 f TOGGEL 500 Hz ( ) t WK2 t PK2 t DK2 2 us 20 us 1000 us t WK2 20 kohm AD 10 bit AD 10 us 30 us ( ) 250 ns 500 khz General :

112 MD1: SERCOS PROFIBUS x IEC V 12 24V. ( : HEA01) X d-sub-25-stiftf2.fh7 7-32:. 7-33: D- 25 [mm²] [mm²] in AWG gauge no.:. 7-34:

113 7-25 I/O I/O 1 O I O I PWR U ext 0 16 I O I O I PWR GND ext 19 I PWR U ext 2 20 I PWR GND ext 21 I O I O I PWR U ext 1 24 I O I O : U ext to 0.3 U ext to 1.3 U ext to 2.11 GNDext I/O : U ext I ext 0, I ext 1 I ext : : 19 V. - - : 30 V 1.2 A 0.1 A : On Off : On Off. 7-37: : 15 V -3 V : 2 ma - 30 V 5 V 5 ma 15 ma

114 On Off * U out n.m on U ext n 0.5 V U ext n I out n.m on (per pin) A I out n on (per group) A U out n.m off V I out n.m off - 50 ua *. 7-38: Puls E mj

115 MA1: BASIC OPENLOOP BASIC SERCOS BASIC PROFIBUS BASIC ANALOG BASIC UNIVERSAL ADVANCED x x 2 (12 bit); 2 (12 bit) ( : HAS01) X d-sub-15-buchsef1.fh :. 7-40: D- 15 [mm²] [mm²] in AWG gauge no.:. 7-41:

116 7-28 I/O 1 GND AE1 2 +AE1 I 1 (+) 3 GND AE2 4 +AE2 I 2 (+) 5 AA1 O 1 (+) 6 GNDA - AA1 ( 7 GND AA2 8 Earth - 9 -AE1 I 1 (-) 10 GNDA - AE1 11 -AE2 I 2 (-) 12 GNDA - AE2 13 GND AA1 14 AA2 O 2 (+) 15 GNDA - AA Housing 15 GNDA 7 GND AA2 6 GNDA 13 GND AA1 12 GNDA 4 +AE AE2 3 GND GNDA 2 +AE1 9 - AE1 1 GND :

117 7-29 A/D. 7-43: : -10 V 12 bit 5 mv / : +10 V : MA1 100R ( NT. 7-44: D/A. 7-45: : -10 V 12 bit 5 mv / : +10 V : MA1 100R

118 7-30 Notes

119 & & 8.1 Unser Kundendienst-Helpdesk im Hauptwerk Lohr am Main steht Ihnen mit Rat und Tat zur Seite. Sie erreichen uns Our service helpdesk at our headquarters in Lohr am Main, Germany can assist you in all kinds of inquiries. Contact us - telefonisch - by phone: 49 (0) über Service Call Entry Center Mo-Fr 07:00-18:00 - via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm - per Fax - by fax: +49 (0) per - by service.svc@boschrexroth.de 8.2 Außerhalb der Helpdesk-Zeiten ist der Service direkt ansprechbar unter After helpdesk hours, contact our service department directly at (0) oder - or +49 (0) Unter finden Sie ergänzende Hinweise zu Service, Reparatur und Training sowie die aktuellen Adressen *) unserer auf den folgenden Seiten aufgeführten Vertriebsund Servicebüros. Verkaufsniederlassungen Niederlassungen mit Kundendienst Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mit unserem für Sie nächstgelegenen Ansprechpartner auf. *) Die Angaben in der vorliegenden Dokumentation können seit Drucklegung überholt sein. At you may find additional notes about service, repairs and training in the Internet, as well as the actual addresses *) of our sales- and service facilities figuring on the following pages. sales agencies offices providing service Please contact our sales / service office in your area first. *) Data in the present documentation may have become obsolete since printing. 8.4 Vor der Kontaktaufnahme... - Wir können Ihnen schnell und effizient helfen wenn Sie folgende Informationen bereithalten: 1. detaillierte Beschreibung der Störung und der Umstände. 2. Angaben auf dem Typenschild der betreffenden Produkte, insbesondere Typenschlüssel und Seriennummern. 3. Tel.-/Faxnummern und -adresse, unter denen Sie für Rückfragen zu erreichen sind. For quick and efficient help, please have the following information ready: 1. Detailed description of the failure and circumstances. 2. Information on the type plate of the affected products, especially type codes and serial numbers. 3. Your phone/fax numbers and address, so we can contact you in case of questions.

120 8-2 & 8.5 Kundenbetreuungsstellen - & Deutschland Germany vom Ausland: (0) nach Landeskennziffer weglassen! from abroad: don t dial (0) after country code! Vertriebsgebiet Mitte Germany Centre SERVICE SERVICE SERVICE Rexroth Indramat GmbH Bgm.-Dr.-Nebel-Str. 2 / Postf Lohr am Main / Lohr Kompetenz-Zentrum Europa Tel.: +49 (0) Fax: +49 (0) CALL ENTRY CENTER MO FR von 07:00-18:00 Uhr from 7 am 6 pm Tel. +49 (0) service.svc@boschrexroth.de HOTLINE MO FR von 17:00-07:00 Uhr from 5 pm - 7 am + SA / SO Tel.: +49 (0) oder / or Tel.: +49 (0) ERSATZTEILE / SPARES verlängerte Ansprechzeit - extended office time - nur an Werktagen - only on working days - von 07:00-18:00 Uhr - from 7 am - 6 pm - Tel. +49 (0) Vertriebsgebiet Süd Germany South Vertriebsgebiet West Germany West Gebiet Südwest Germany South-West Bosch Rexroth AG Landshuter Allee München Tel.: +49 (0) Fax: +49 (0) Bosch Rexroth AG Regionalzentrum West Borsigstrasse Ratingen Tel.: +49 (0) Fax: +49 (0) (0) Bosch Rexroth AG Service-Regionalzentrum Süd-West Siemensstr Fellbach Tel.: +49 (0) Fax: +49 (0) Vertriebsgebiet Nord Germany North Vertriebsgebiet Mitte Germany Centre Vertriebsgebiet Ost Germany East Vertriebsgebiet Ost Germany East Bosch Rexroth AG Walsroder Str Langenhagen Tel.: +49 (0) Service: +49 (0) Fax: +49 (0) Service: +49 (0) Bosch Rexroth AG Regionalzentrum Mitte Waldecker Straße Mörfelden-Walldorf Tel.: +49 (0) Fax: +49 (0) Bosch Rexroth AG Beckerstraße Chemnitz Tel.: +49 (0) Fax: +49 (0) Bosch Rexroth AG Regionalzentrum Ost Walter-Köhn-Str. 4d Leipzig Tel.: +49 (0) Fax: +49 (0)

121 & 8-3 Europa (West) - Europe (West) vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen from abroad: don t dial (0) after country code, Italy: dial 0 after country code Austria - Österreich Austria Österreich Belgium - Belgien Bosch Rexroth NV/SA Henri Genessestraat Bruxelles Denmark - Dänemark Bosch Rexroth GmbH Electric Drives & Controls Stachegasse Wien Tel.: +43 (0) Fax: +43 (0) Bosch Rexroth GmbH Electric Drives & Controls Industriepark Pasching Tel.: +43 (0) Fax: +43 (0) Tel: +32 (0) Fax: +32 (0) info@boschrexroth.be service@boschrexroth.be BEC A/S Zinkvej Randers Tel.: +45 (0) Fax: +45 (0) Great Britain Großbritannien Finland - Finnland France - Frankreich France - Frankreich Bosch Rexroth Ltd. Electric Drives & Controls Broadway Lane, South Cerney Cirencester, Glos GL7 5UH Tel.: +44 (0) Fax: +44 (0) sales@boschrexroth.co.uk service@boschrexroth.co.uk Bosch Rexroth Oy Electric Drives & Controls Ansatie Vantaa Tel.: +358 (0) Fax: +358 (0) Bosch Rexroth SAS Electric Drives & Controls Avenue de la Trentaine (BP. 74) Chelles Cedex Tel.: +33 (0) Fax: +33 (0) Hotline: +33 (0) Bosch Rexroth SAS Electric Drives & Controls ZI de Thibaud, 20 bd. Thibaud (BP. 1751) Toulouse Tel.: +33 (0) Fax: +33 (0) France Frankreich Italy - Italien Italy - Italien Italy - Italien Bosch Rexroth SAS Electric Drives & Controls 91, Bd. Irène Joliot-Curie Vénissieux Cedex Tel.: +33 (0) Fax: +33 (0) Bosch Rexroth S.p.A. Via G. Di Vittorio, Cernusco S/N.MI Hotline: Tel.: Service: Fax: Service: Bosch Rexroth S.p.A. Via Paolo Veronesi, Torino Tel.: Fax: Bosch Rexroth S.p.A. Via Mascia, Castellamare di Stabia NA Tel.: Fax: Italy - Italien Italy - Italien Netherlands - Niederlande/Holland Netherlands Niederlande/Holland Bosch Rexroth S.p.A. Via del Progresso, 16 (Zona Ind.) Padova Tel.: Fax: Bosch Rexroth S.p.A. Via Isonzo, Casalecchio di Reno (Bo) Tel.: Fax: Bosch Rexroth Services B.V. Technical Services Kruisbroeksestraat 1 (P.O. Box 32) 5281 RV Boxtel Tel.: +31 (0) (0) Fax: +31 (0) (0) services@boschrexroth.nl Bosch Rexroth B.V. Kruisbroeksestraat 1 (P.O. Box 32) 5281 RV Boxtel Tel.: +31 (0) Fax: +31 (0) Norway - Norwegen Spain - Spanien Bosch Rexroth S.A. Electric Drives & Controls Centro Industrial Santiga Obradors s/n Santa Perpetua de Mogoda Barcelona Tel.: Fax: Spain Spanien Goimendi S.A. Electric Drives & Controls Parque Empresarial Zuatzu C/ Francisco Grandmontagne no San Sebastian Sweden - Schweden Bosch Rexroth AS Electric Drives & Controls Berghagan 1 or: Box Ski-Langhus 1402 Ski Tel.: +47 (0) Fax: +47 (0) Hotline: +47 (0) jul.ruud@rexroth.no Tel.: service: Fax: service: sat.indramat@goimendi.es Bosch Rexroth AB Electric Drives & Controls - Varuvägen 7 (Service: Konsumentvägen 4, Älfsjö) Stockholm Tel.: +46 (0) Fax: +46 (0) Sweden - Schweden Switzerland East - Schweiz Ost Switzerland West - Schweiz West Bosch Rexroth AB Electric Drives & Controls Ekvändan Helsingborg Tel.: +46 (0) Fax: +46 (0) Bosch Rexroth Schweiz AG Electric Drives & Controls Hemrietstrasse Buttikon Tel. +41 (0) Fax +41 (0) Bosch Rexroth Suisse SA Av. Général Guisan Vevey 1 Tel.: +41 (0) Fax: +41 (0)

122 8-4 & Europa (Ost) - Europe (East) vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don t dial (0) after country code Czech Republic - Tschechien Czech Republic - Tschechien DEL a.s. Strojírenská Zdar nad Sázavou Tel.: Fax: Hungary - Ungarn Poland Polen Bosch -Rexroth, spol.s.r.o. Hviezdoslavova Brno Tel.: +420 (0) Fax: +420 (0) Bosch Rexroth Kft. Angol utca Budapest Tel.: +36 (1) Fax: +36 (1) Bosch Rexroth Sp.zo.o. ul. Staszica Pruszków Tel.: service: Fax: service: Poland Polen Romania - Rumänien Romania - Rumänien Russia - Russland Bosch Rexroth OOO Wjatskaja ul. 27/ Moskau Tel.: Fax: laura.kanina@boschrexroth.ru Bosch Rexroth Sp.zo.o. Biuro Poznan ul. Dabrowskiego 81/ Poznan Tel.: /-63 Fax: East Electric S.R.L. Bdul Basarabia no.250, sector Bucuresti Tel./Fax:: +40 (0) (0) Fax: +40 (0) eastel@rdsnet.ro Bosch Rexroth Sp.zo.o. Str. Drobety nr. 4-10, app Bucuresti, Sector 2 Tel.: +40 (0) (0) Fax: +40 (0) Russia - Russland Turkey - Türkei Bosch Rexroth Otomasyon San & Tic. A..S. Fevzi Cakmak Cad No Sefaköy Istanbul Tel.: Fax: Turkey - Türkei Servo Kontrol Ltd. Sti. Perpa Ticaret Merkezi B Blok Kat: 11 No: Okmeydani-Istanbul Tel: Fax: remzi.sali@servokontrol.com Slowenia - Slowenien ELMIS 10, Internationalnaya Gomel, Belarus Tel.: +375/ / Fax: +375/ elmis_ltd@yahoo.com DOMEL Otoki Zelezniki Tel.: Fax: brane.ozebek@domel.si

123 & 8-5 Africa, Asia, Australia incl. Pacific Rim Australia - Australien Australia - Australien China China AIMS - Australian Industrial Machinery Services Pty. Ltd. 28 Westside Drive Laverton North Vic 3026 Melbourne Tel.: Fax: Hotlines: enquires@aimservices.com.au Bosch Rexroth Pty. Ltd. No. 7, Endeavour Way Braeside Victoria, Melbourne Tel.: Fax: mel@rexroth.com.au Shanghai Bosch Rexroth Hydraulics & Automation Ltd. Waigaoqiao, Free Trade Zone No.122, Fu Te Dong Yi Road Shanghai P.R.China Tel.: Fax: richard.yang_sh@boschrexroth.com.cn gf.zhu_sh@boschrexroth.com.cn Shanghai Bosch Rexroth Hydraulics & Automation Ltd. 4/f, Marine Tower No.1, Pudong Avenue Shanghai P.R.China Tel: Fax: China China China Bosch Rexroth (China) Ltd. A-5F., 123 Lian Shan Street Sha He Kou District Dalian , P.R.China China Bosch Rexroth China Ltd. 15/F China World Trade Center 1, Jianguomenwai Avenue Beijing , P.R.China Tel.: Fax: Bosch Rexroth China Ltd. Guangzhou Repres. Office Room , Metro Plaza, Tian He District, 183 Tian He Bei Rd Guangzhou , P.R.China Tel.: Fax: Tel.: Fax: Melchers GmbH BRC-SE, Tightening & Press-fit 13 Floor Est Ocean Centre No.588 Yanan Rd. East 65 Yanan Rd. West Shanghai Tel.: Fax: Hongkong India - Indien India - Indien India - Indien Bosch Rexroth (China) Ltd. 6 th Floor, Yeung Yiu Chung No.6 Ind Bldg. 19 Cheung Shun Street Cheung Sha Wan, Kowloon, Hongkong Tel.: Fax: alexis.siu@boschrexroth.com.hk Bosch Rexroth (India) Ltd. Electric Drives & Controls Plot. No.96, Phase III Peenya Industrial Area Bangalore Tel.: Fax: mohanvelu.t@boschrexroth.co.in Bosch Rexroth (India) Ltd. Electric Drives & Controls Advance House, II Floor Ark Industrial Compound Narol Naka, Makwana Road Andheri (East), Mumbai Tel.: Fax: singh.op@boschrexroth.co.in Bosch Rexroth (India) Ltd. S-10, Green Park Extension New Delhi Tel.: Fax: koul.rp@boschrexroth.co.in Indonesia - Indonesien PT. Bosch Rexroth Building # 202, Cilandak Commercial Estate Jl. Cilandak KKO, Jakarta Japan Japan Korea Bosch Rexroth-Korea Ltd. Electric Drives and Controls Bongwoo Bldg. 7FL, 31-7, 1Ga Jangchoong-dong, Jung-gu Seoul, Tel.: Fax: Tel.: (5 lines) Fax: rudy.karimun@boschrexroth.co.id Bosch Rexroth Automation Corp. Service Center Japan Yutakagaoka 1810, Meito-ku, NAGOYA , Japan Tel.: Fax: Bosch Rexroth Automation Corp. Electric Drives & Controls 2F, I.R. Building Nakamachidai , Tsuzuki-ku YOKOHAMA , Japan Tel.: Fax: Korea Bosch Rexroth-Korea Ltd Dadae-Dong, Saha-gu Electric Drives & Controls Pusan Metropolitan City, Tel.: Fax: eunkyong.kim@boschrexroth.co.kr Malaysia Bosch Rexroth Sdn.Bhd. 11, Jalan U8/82, Seksyen U Shah Alam Selangor, Malaysia Tel.: Fax: hockhwa@hotmail.com rexroth1@tm.net.my Singapore - Singapur Bosch Rexroth Pte Ltd 15D Tuas Road Singapore Tel.: Fax: South Africa - Südafrika TECTRA Automation (Pty) Ltd. 71 Watt Street, Meadowdale Edenvale 1609 Tel.: Fax: Hotline: georgv@tectra.co.za Taiwan Bosch Rexroth Co., Ltd. Taichung Branch 1F., No. 29, Fu-Ann 5th Street, Xi-Tun Area, Taichung City Taiwan, R.O.C. Tel : Fax: jim.lin@boschrexroth.com.tw david.lai@boschrexroth.com.tw Taiwan Bosch Rexroth Co., Ltd. Tainan Branch No. 17, Alley 24, Lane 737 Chung Cheng N.Rd. Yungkang Tainan Hsien, Taiwan, R.O.C. Tel : Fax: charlie.chen@boschrexroth.com.tw Thailand NC Advance Technology Co. Ltd. 59/76 Moo 9 Ramintra road 34 Tharang, Bangkhen, Bangkok Tel.: Fax: Hotline sonkawin@hotmail.com

124 8-6 & Nordamerika North America USA Headquarters - Hauptniederlassung Bosch Rexroth Corporation Electric Drives & Controls 5150 Prairie Stone Parkway Hoffman Estates, IL Tel.: Fax: servicebrc@boschrexroth-us.com repairbrc@boschrexroth-us.com USA Central Region - Mitte Bosch Rexroth Corporation Electric Drives & Controls Central Region Technical Center 1701 Harmon Road Auburn Hills, MI Tel.: Fax: USA Southeast Region - Südwest Bosch Rexroth Corporation Electric Drives & Controls Southeastern Technical Center 3625 Swiftwater Park Drive Suwanee, Georgia Tel.: Fax: USA SERVICE-HOTLINE - 7 days x 24hrs REX-ROTH USA East Region Ost USA Northeast Region Nordost USA West Region West Bosch Rexroth Corporation Electric Drives & Controls Charlotte Regional Sales Office South Lakes Drive Charlotte, North Carolina Tel.: Bosch Rexroth Corporation Electric Drives & Controls Northeastern Technical Center 99 Rainbow Road East Granby, Connecticut Tel.: Fax: Bosch Rexroth Corporation 7901 Stoneridge Drive, Suite 220 Pleasant Hill, California Tel.: Fax: Canada East - Kanada Ost Canada West - Kanada West Mexico Mexico Bosch Rexroth Canada Corporation Burlington Division 3426 Mainway Drive Burlington, Ontario Canada L7M 1A8 Tel.: Fax: Hotline: michael.moro@boschrexroth.ca Bosch Rexroth Canada Corporation 5345 Goring St. Burnaby, British Columbia Canada V7J 1R1 Bosch Rexroth Mexico S.A. de C.V. Calle Neptuno 72 Unidad Ind. Vallejo Mexico, D.F. Bosch Rexroth S.A. de C.V. Calle Argentina No 3913 Fracc. las Torres Monterrey, N.L. Tel Fax Hotline: david.gunby@boschrexroth.ca Tel.: Fax: mariofelipe.hernandez@boschrexroth.com.m x Tel.: Fax: mario.quiroga@boschrexroth.com.mx Südamerika South America Argentina - Argentinien Bosch Rexroth S.A.I.C. "The Drive & Control Company" Rosario 2302 B1606DLD Carapachay Provincia de Buenos Aires Tel.: Fax: victor.jabif@boschrexroth.com.ar Argentina - Argentinien Brazil - Brasilien Bosch Rexroth Ltda. Av. Tégula, 888 Ponte Alta, Atibaia SP CEP Brazil - Brasilien NAKASE Servicio Tecnico CNC Calle 49, No. 5764/66 B1653AOX Villa Balester Provincia de Buenos Aires Tel.: Fax: Hotline: nakase@usa.net nakase@nakase.com gerencia@nakase.com (Service) Tel.: Fax sales: Fax serv.: alexandre.wittwer@rexroth.com.br Bosch Rexroth Ltda. R. Dr.Humberto Pinheiro Vieira, 100 Distrito Industrial [Caixa Postal 1273] Joinville - SC Tel./Fax: Mobil: prochnow@zaz.com.br Columbia - Kolumbien Reflutec de Colombia Ltda. Calle 37 No Santafé de Bogotá, D.C. Colombia Tel.: Fax: reflutec@neutel.com.co reflutec@007mundo.com

125 SERCOS 18 PROFIBUS : [W] 9.2 PC: "DriveTop" RKB 041 ) (PC : "DriveTop" :. (

126 9-2 Notes

127 Index Index 1 1 Vpp 6-11, V voltage input X V voltage output X A ADVANCED 1-3 Type Code 4-6 An1, An Analog Input/Output Extension 7-27 Analog inputs EAn+ and EAn EAn1+, EAn1-, EAn2+ and EAn X Analog inputs/outputs X X Analog outputs An1, An X Appropriate use 2-1 B BASIC ANALOG 1-3 BASIC OPENLOOP 1-3 PROFIBUS 1-3 SERCOS 1-3 Type Code 4-2 UNIVERSAL 1-3 Basic structure 1-2 Battery safety 3-11 Bb 6-27 C CDB Type Code 4-4 Commissioning aids 9-1 preparation 9-1 Component designation 4-1 Conditions storing 5-1 transporting 5-1 Configurability 1-3 Control panel 6-51 Control section 1-3 documentation 1-1 overview 1-3 power consumption 9-1 type code 4-2 type plate 4-1 CSB Type Code 4-2 CSH

128 10-2 Index D Type Code 4-6 Digital Input/Output Extension 7-24 Digital inputs E/A8... E/A E1 E E Digital inputs E4... E Digital inputs X33/X Digital outputs E/A8... E/A Documentation overview 1-1 purpose 1-1 Drive controller basic structure 1-2 E E/A8... E/A , 6-31 E1... E E E4... E EAn+ and EAn EAn1+, EAn1-, EAn2+ and EAn Electrical data power consumption 9-1 Emulation encoder 6-18 EN1 7-7 EN Encoder 1Vpp Vpp (sine) VTTL 7-11 EN1 7-7 EN EnDat ENS 7-18 ENS 6-11 HIPERFACE 7-18 HSF 7-7 IndraDyn 7-18 Resolver 7-7 Encoder emulation option MEM 7-19 X Encoder Interface Standard 6-11 EnDat ENS 6-11, 7-18 F Fiber optic cable 6-41 Fixed Interfaces 6-1 H H HAS Hazards by Improper Use 3-2 HEA HFE HFI HFI HFI HIPERFACE 6-11, 7-18

129 Index 10-3 HSF 7-7 HSI HSI I Identification of components 4-1 Improper use hazards 3-2 Inappropriate use 2-2 Consequences, Discharge of liability 2-1 IndraDrive documentation 1-1 IndraDyn 6-11, 7-18 Input/Output Extension analog 7-27 digital 7-24 Inputs analog EAn+ and EAn analog EAn1+, EAn1-, EAn2+ and EAn digital E/A8... E/A digital E1 E digital E4 E digital X33/X Inputs/outputs analog, digital (X31/X32) 6-24 X35 (analog) 6-39 X36 (analog) 6-39 Integrated safety technology 7-20 Safety Technology I/O 7-22 Starting lockout 7-20 Interfaces fixed 6-1 optional 7-1 L L LWL (Fiber Optic Cable) - Handling 6-42 M MA Master communication Parallel interface 6-48 PROFIBUS interface 6-44 SERCOS interface 6-41 MD MEM 7-19 MMC 6-10 MSK motors 6-11, 7-18 MultiMediaCard 6-10 O Option Analog Input/Output Extension 7-27 Digital Input/Output Extension 7-24 Encoder 7-7 Encoder emulator 7-19 MA MD MEM 7-19 Safety technology 7-20 Options 7-1 overview 1-3 Outputs analog An1, An digital E/A8... E/A