Microsoft Word - SS800P.doc

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1 STANDARD SPECIFICATION SS-CE-800P-A SEP P 自力式压力调节阀 Self-Operated Pressure Control Valves 概 要 GENERAL 800P 系列调节阀采用外取压结构, 能依靠介质自 800P Series Self-operated pressure control valves with an 身的压力变化达到自动调节和稳定压力的目的, 适用于蒸汽 非腐蚀性气体及低粘度液体的场合, 且稳定压力小于 1.6Mpa 的场合 该系列分为阀后式 (801P) 和阀前式 (802P) 两种 external pressure tap mechanism can automatically control and stabilize the fluid pressure. It may be suitable for steam non corrosive gas weakly viscous liquid and stable pressure(<1.6 MPa)conditions. This series may be divided into two types, pressure regulators(801p) and pressure relief(802p). 标准规格 STANDARD SPECIFICATION 本体部 BODY 形 式 Type 流体压力平衡型阀芯 Pressure balanced plug type 公称通径 Body size 0.5"~4"(15A~100A 即 DN15~DN100) 阀芯形状 Plug form Q 孔单座 Q-port single seated 流量特性 Characteristics 快开 Quick open 阀内件材质阀内件处理 Trim materials Trim treatment 标准材质组合及使用温度 压力范围, 请参见表 1 和表 2 See Tables 1 and 2 for hardening treatment and operating pressure-temperature. 公称压力 Body rating JIS 10K, 20K ; ANSI Class 150, 300 ; PN 16 *1 连接方式 法兰距 阀体及上阀盖材质 上阀盖形式 Body connections Face to Face dimension Body & Bonnet Material Bonnet type 法兰型 (RF) Flanged(RF) 请参见第 10~11 页 See pages 10~11. SCPH2/WCB, SCS13A/CF8, SCS14A /CF8M, and other alloy steels. 各种材质的使用温度 压力范围, 请参见表 1 和表 2 As to the operating pressure-temperature limitation for each material, see Tables 1 and 2. 标准型 Standard type : -5~+70 中温型 ( 带冷凝器 ) Middle Temp. type ( with condenser ) : 250 但要注意各种材质的使用温度 压力范围 Note : The allowable operating pressure-temperature limitation for each material. 填料 Packing 垫圈 Gasket 聚四氟乙烯 V 形填料及柔性石墨 Teflon V-ring and Grafoil. 橡胶石棉板 Asbestos joint sheet. 表面涂层色 Painting color *1 PN16 表示 JB/T ( 或 HG ) PN1.6MPa 银灰色 ( 环氧树脂 ) 但是阀体材质为不锈钢时, 本体部不加涂层 Munsell N-6(Epoxy resin group)is standard. In the case of stainless steel body, no painting is standard.

2 执行机构 ACTUATOR 类型 Type 薄膜式 Diaphragm type 气缸式 Pneumatic cylinder type 规格 膜片材质 Diaphragm material 活塞 : 铝合金 Specification 丁腈橡胶 NBR Piston : Aluminum alloy 用途 Purpose 接口 Connection 最小压差 Min.ΔP 压力调节范围 Pressure regulating range 使用温度 Operating Temp. 标准涂层色 Painting color 调节 Modulation M 最小压差 Minimum differential pressure ΔP 0.04 MPa 0.5Mpa -5~+250 红色 Red is standard. 0.5~1Mpa 性能 PERFORMANCE 额定 Cv 值 Rated Cv 请参见表 3 See Table 3. 流 量 特 性 Flow characteristics 快开 Quick open 压力调节范围 Pressure regulating range 请参见表 2 See Table 2. 压力控制精度 Pressure regulating capacities ±5% 特殊规格 ( 有偿 ) OPTIONAL SPECIAL SPECIFICATIONS ( additional cost is required) 本体部特殊检查 Special testing for Body 本体部特殊清洗 Special cleaning for Body 本体部及执行机构特殊规格 Special specification for Body and Actuator 材料检查 { 液体渗透探伤检查 (PT) 放射线检查 (RT)} 流量特性检查 低温试验 蒸汽试验 Material certificate, Liquid penetrant testing, Radiographic testing, Flow characteristic testing, Low temperature testing, Steam testing. 完全禁油 除水处理 Oxygen clean, Oil-free, Water-free 防砂 防尘型 防盐腐蚀型 寒冷地区用 热带地区用 无铜处理 特殊空气配管及特殊气接头 真空工作条件用 接触大气部分的螺栓 螺母采用不锈钢 指定涂层色 Sand and Dust proof, Salty environment proof, Cold area proof, Tropical area proof, Not using copper alloy, Special piping and fitting, Vacuum service proof, SUS bolt and nut for exposed parts, Non-standard painting. 认证 Authorization 获得高压气体认定法的认定 Japanese government authorization for high pressure gas.

3 表 1 阀体 阀内件材质组合及使用温度范围 Table 1 BODY/TRIM STANDARD MATERIAL COMBINATION, OPERATING TEMPERATURE. 表 1-1 本体部材质 : 碳钢 Table 1-1 BODY MATERIAL : CARBON STEEL 阀体材质 Body material SCPH2 阀芯 Plug 材质 Material SUS304 阀座 Seat ring 材质 Material SUS304 波纹管 Bellows 材质 Material SUS304 膜片 Diaphragm 材质 Material 丁腈橡胶 NBR 活塞 Piston 材质 Material 铝合金 Aluminum alloy 垫圈 Gasket 材质 Material 橡胶石棉板 Asbestos joint sheet. 使用温度 Operating Temp. -5~+250 表 1-2 本体部材质 : 不锈钢 Table 1-2 BODY MATERIAL : STAINLESS STEEL 阀体材质 Body material SCS13A, SCS14A 阀芯 Plug 材质 Material SUS316 阀座 Seat ring 材质 Material SUS316 波纹管 Bellows 材质 Material SUS316 膜片 Diaphragm 材质 Material 丁腈橡胶 NBR 活塞 Piston 材质 Material 铝合金 Aluminum alloy 垫圈 Gasket 材质 Material 橡胶石棉板 Asbestos joint sheet. 使用温度 Operating Temp. -5~+250 表 2 压力调节范围 Table 2 PRESSURE REGULATING RANGE 公称通径 Valve size (mm) 压力设定范围 Pressure regulating range (KPa) 执行机构有效面积 Actuator availability area (cm 2 ) 薄膜式 Diaphragm type 气缸式 Pneumatic cylinder type 15~ ~25 40~80 60~ ~100 15~50 40~ ~140 15~ ~ ~50 ; ~ ~80 480~ ~ ~ 表 3 额定 Cv 及行程 Table 3 Cv VALUE AND STROKE 公称通径 Valve size inch (mm) 额定 Cv Rated Cv 行程 Stroke mm 公称通径 Valve size inch (mm) 额定 Cv Rated Cv 行程 Stroke mm 0.5 (15) ( 50 ) (20) ( 65 ) (25) ( 80 ) (32) (100) (40) 备 注 : 额定 Cv 值也可选用 0.12, 0.2, 0.32, 0.5, 0.8, 1.2, 2.0, 3.2, 请向 KOSO 咨询 Remarks : Rated Cv may be selected 0.12, 0.2, 0.32, 0.5, 0.8, 1.2, 2.0, 3.2, please consult with KOSO.

4 图 1 本体部构造 Fig. 1 BODY SECTION VIEW 图 1-1A 阀后式 ( 薄膜式执行机构 ) Fig. 1-1A PRESSURE REGULATORS TYPE(DIAPHRAGM ACTUATOR) 阀体 Body 阀座 Seat ring 阀芯 Plug 垫圈 Gasket 上阀盖压板 Bonnet flange 上阀盖 Bonnet 波纹管组件 Bellows assembly 压力调整螺母 Nut 填料 Gland packing 填料压盖 Gland ring 填料压板 Gland flange 六角螺母 Nut 压板螺柱 Gland stud bolt 轴承 Bearing 膜盖 Diaphragm case 膜片 Diaphragm 膜盖 Diaphragm case 膜片托盘 Diaphragm plate 推杆 Actuator rod 六角螺母 Nut 阀体螺柱 Body stud bolt 连杆 Connecting rod 弹簧 Spring 阀杆 Stem 防尘圈 Wiper 轴承座 Bearing seat 轴承盖 Bearing cover 调整螺母 Regulator nut 冷凝器 Condenser

5 图 1-1B 阀后式 ( 活塞式执行机构 ) Fig.1-1B PRESSURE REGULATORS TYPE(CYLINDER ACTUATOR) 内六角螺钉 Hexagon socket head bolt 六角头螺栓 Hexagon blot 气缸盖 Cover 连杆 Connecting rod O 形圈 O ring 气缸盖 Cover 六角头螺栓 Hexagon blot 推杆 Actuator rod O 形圈 O ring 活塞 Piston 挡块 Stopper 轴用弹性挡圈 C-ring O 形圈 O ring 六角头螺栓 Hexagon blot

6 图 1-2A 阀前式 ( 薄膜式执行机构 ) Fig. 1-2A PRESSURE RELIEF TYPE(DIAPHRAGM ACTUATOR) 六角头螺栓 Hexagon bolt 底密封压板 Bottom flange 垫圈 Gasket 阀芯组件 Plug assembly 阀座 Seat ring 阀体 Body

7 图 1-2B 阀前式 ( 活塞式执行机构 ) Fig. 1-2B PRESSURE RELIEF TYPE(CYLINDER ACTUATOR)

8 图 2 控制阀安装方位 Fig. 2 VALVE MOUNTING FORMS 图 2-1 介质温度 70 Fig. 2-1 MEDIUM TEMPERATURE 70 流体方向 Flow direction 阀后式 PRESSURE REGULATORS TYPE 流体方向 Flow direction 阀前式 PRESSURE RELIEF TYPE

9 图 2-2 介质温度 70 Fig. 2-2 MEDIUM TEMPERATURE 70 流体方向 Flow direction 阀后式 PRESSURE REGULATORS TYPE 流体方向 Flow direction 阀前式 PRESSURE RELIEF TYPE

10 SELF-OPERATED PRESSURE CONTROL VALVE WITH CONDENSER WITHOUT CONDENSER DIMENSIONS UNIT : mm VALVE FACE TO FACE : L SIZE ANSI 150# ANSI 300# H B H1 JIS 10K JIS 20K CODE No. PN 16 A=176 A=194 A=230 A=280 A= " ( 15A) " ( 20A) " ( 25A) " ( 40A) " ( 50A) " ( 65A) " ( 80A) " (100A) * FLANGE IS ACCORDING TO THE STANDARD WHICH IS DESCRIBED ON SPECIFICATION SHEET NOTE: DRAWING No. E 801P REV A

11 SELF-OPERATED PRESSURE CONTROL VALVE WITH CONDENSER WITHOUT CONDENSER DIMENSIONS UNIT : mm VALVE FACE TO FACE : L SIZE ANSI 150# ANSI 300# H B H1 JIS 10K JIS 20K CODE No. PN 16 A=176 A=194 A=230 A=280 A= " ( 15A) " ( 20A) " ( 25A) " ( 32A) " ( 40A) " ( 50A) " ( 65A) " ( 80A) " (100A) * FLANGE IS ACCORDING TO THE STANDARD WHICH IS DESCRIBED ON SPECIFICATION SHEET NOTE: DRAWING No. E 802P REV A

12 附表一 KOSO 控制阀公称压力对照表 公称压力等级代号 L 级 M 级 H 级 美国标准 ANSI 150# ANSI 300# ANSI 600# ANSI 900# ANSI 1500# ANSI 2500# 日本标准 JIS 10K JIS 20K JIS 30K JIS 40K JIS 63K 中国标准 PN 16 PN 40 PN 63 PN 100 注 : 由于各国标准在公称压力定义时选择的温度基准不同, 表中相同等级只是近似的, 因此, 各标准的公称压力下的温度 压力使用范围请参照相应 的标准 附表二 KOSO 控制阀阀体常用材质对照表 美国标准 A216-WCB A351-CF8 A351-CF8M A217-WC6 A217-C5 A352-LCB 日本标准 SCPH2 SCS13A SCS14A SCPH21 SCPH61 SCPL1 中国标准 ZG ZG0Cr18Ni9 ZG0Cr18Ni12Mo2Ti 备 注 成份同 ZG25 成份同 304SS 成份同 316SS 一般不推荐使用 一般不推荐使用 一般不推荐使用

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