ALUMINUM ELECTROLYTIC CAPACITORS SPECIFICATION FOR APPOVAL
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1 5ALUMINUM ELECTROLYTIC CAPACITORS SPECIFICATION FOR APPOVAL 铝电解电容器规格承认书 表 1: 承认项目 Type Dimensions Customer Vendor Chongfung Electronic Co.Ltd Used Spec 通用规格 3300UF/50V Product Name 品名 Aluminum Electrolytic Capacitor 铝电解电容器 SizeφD L(mm) 外型尺寸 Rated Voltages Range(V) 额定电压 18*34 Operating Temperature Rage 使用温度 50V Lead Spaci ng and Wi ne Di amet er (mm) 型状及尺寸 Capacitance Tolerance(20,120Hz) 容量范围 ±20% ΦD±β( 电容直径 ) L±a( 电容高度 ) -40~+105 下限 : 2640UF 上限 : 3960UF 18mm±0.5 34mm±2.0 β d± P±0.5( 脚距 ) 10mm±0.5 α Φd ( 引线直径 ) 0.8 mm±0.05 表 2: 额定值与特性 TABLE1 RATING&CHARACTERISTIC. 1 泄漏电流 I 施加额定电压 1 分钟 I=0.01CV 或 +3uA 即 0.01 容量 电压的读数之内为合格品 2 损耗角正切〥 (120Hz) UR/V 6.3V 10V 16V 25V 35V 50V 100V 200V 400V 450V tgδ 耐久性 (105 C) 试验时间 3000h ( 施加额定标称纹波电流电压 ) 1: 漏电流, 不超过序号 1 规定值,( 施加额定工作电压 60 秒读数 ) 2: 电容量变化率, UR 6.3V; ΔC/C +20%~30% 6.3V<UR 100V;ΔC/C 20% 3: 损耗角正切, 不超过序号 2 规定值 1.5 倍或 0.4 取较大者. 4 低温特性 测试频率 :120Hz 额定工作电压 (V) 阻 抗 比 Z-25 /Z ZT/Z20max) Z-40 /Z 高温负荷特性在 105 环境中施加额定 工作电压 1000 小时后, 电容器的特性符合右表 的要求. 漏电流 6 高温储存特性 在 105 环境中无负荷放置 2000 小时后, 电容器的特性符合序号 5 中所列规定值. 7 耐焊接热特性 经过回流焊并冷却至室温后, 电容器的特性符合右表的要求. 静电容量变化率 损耗角正切 生产厂商签章 : 客户承认签章 : 静电容量变化率 初始值的 ±20% 之内 损耗角正切不大于初始值的 200% 漏电流 不大于初始值 初始值的 ±10% 之内 不大于初始值 不大于初始值 核准 : 核准 :
2 CHONG 产品系列表 Type 类型 Series 系列 Features 特性 Capacitaner 电容量 Rated Voltage 额定工作电压 Operating 使用温度 Load Life 高温负荷 V-Chip 贴片型 General 85 普通品 General 105 普通品 Low Leakage 低漏电品 Non Polarized 无极性品 Lowesr&Loq 高频低阻抗品 Sna-in Terminal 焊针品 扭角型 Special Type 特别型号 CS Standard size 标准品 0.1~1500 4~100-40~85 1,000 CK Standard size, wide temperature range 宽温标准品 0.1~1000 4~50-40~+105 2,000 CN Non-polarized 无极性品 0.1~ ~50-40~+105 2,000 KP Non-polarized,wide temperature range 宽温无极性 0.1~47 6.3~50-55~+105 2,000 LZ Low impedance 低阻抗品 1~ ~35-55~+105 2,000 KZ Extra lower impedance 极低阻抗品 1~ ~50-40~+105 2,000 EL Long life impedance 宽温长寿命品 0.1~ ~50-55~+105 3,000 WL 5000 hours load life 5000 小时长寿命品 0.1~1000 4~50-40~+105 5,000 HR High reliability 高可靠品 10~330 10~50-40~+125 1,000 RA For general purpose Standard size 标准品 0.1 ~22, ~100-40~85 2, ~450-25~85 2,000 RN For general purpose Standard size 7mm 标准品 0.1~ ~63-40~85 2,000 RT For general purpose Standard size 5mm 标准品 0.1~220 4~63-40~85 2,000 RK Standard size, wide temperature range 宽温标准品 1~ `100-40~+105 2, ~450-40~+105 2,000 RM Height 7mm,wide temperature range 7mm 宽温标准品 0.1~470 4~63-40~+105 2,000 RS Height 5mm,wide temperature range 5mm 宽温标准品 0.1~220 4~50-40~+105 2,000 LA Standard size low leakage current 低漏电品 1~ !63-40~85 2,000 LK Standard size low leakage current wide 宽温低漏电品 0.1~330 10!50-40~+105 2,000 LM Height 7mm low leakage current 7mm 低漏电品 0.1~ ~63-40~85 2,000 LS Height 5mm low leakage current 5mm 低漏电品 0.1~100 4~50-40~85 2,000 NP Non-polarized Standard size 无极性品 0.47~ ~250-40~85 2,000 NK Non-polarized wide temperature range 宽温无极性品 0.1~ ~100-40~+105 2,000 NM Non-polarized height 7mm 7mm 无极性品 0.1~47 6.3~50-40~85 2,000 NS Non-polarized height 5mm 5mm 无极性品 0.1~47 6.3~50-40~85 2,000 NA For crossover network non-polarized 交流电路无极品 1~100 25~200-40~85 2,000 NE For high output non-polarized 高输出无极性品 1~ ~85 2,000 BP For horiz[ntal defection bi-polarized 双极性品 2.2~22 25~50-40~85 1,000 TM For switching power supplies 高频低阻抗品 470~ ~25-55~+105 2,000 TN Extremely low impedancer eliabililt 高可靠低阻抗品 1~ ~63-55~105 5,000 SM SK Snap-in terminal stadard series 焊针型标准品 Snap-in terminal temperature range 耐高温焊针品 33~ ~350-40~+105 2, ~450-25~105 47~ ~400-40~+105 2, ~105 RF For photo fiash 闪光灯电路专用品 60~ ~+55 1,000 CHONG 表 3 规格尺寸及最大允许纹波电流 DIMENSIONS & MAXIMUM PERMISSIBLE RIPPLE CURRENT 电压 v 6.3V 10V 16V 25V 35V 50V 63V 容量 uf SIZE R.C. SIZE R.C. SIZE R.C. SIZE R.C. SIZE R.C. SIZE R.C. SIZE R.C *11 8 5* * * * * * * * * * *7 41 5*7 46 5* * * *7 61 5* *11 82
3 33 5* * * * * * * * * * * * *5 95 5* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 电压 V 容量 uf 100V 160V 200V 250V 350V 400V 450V SIZE R.C. SIZE R.C. SIZE R.C. SIZE R.C. SIZE R.C. SIZE R.C. SIZE R.C * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Case size Ripple current * * 末尽目录, 以当时采购为准 * * Case size Ø D*L (mm), RippleCURRENT [Ma rms] at Hz NOTE: 以上所提供的设计及特性参数谨供参考作用, 任何修改不作预先通知. 如果在使用上有疑问, 请在采购前与我们联络, 以便提供技术上的协助! LEAD FREE TYPE REFLOW SOLDERING CONDITION 无铅焊料产品的回流焊条件 Recommended Conditions for Reflow Soldering 无铅焊料产品遵循的回流焊条件 (1) Preheat shall be made at 100 ~200 and for maximum 180 seconds. 100 ~200 的预热时间不得超过 180 秒钟 (2) Period that temperature at top of capacitor becomes more than 200 and 230 shall not exceed t and t1 seconds, respectively. 电容器顶部温度高于 200 和 230 的时间, 分别不得超过 t 和 t1 所限定的时间 (3) Temperature at top of capacitor shall not exceed T( ). 在回流焊接时, 电容器顶部的最高温度不得超过 T( ) 所限定的温度
4 Temperature/Time profile 回流焊温度与时间曲线图 Temperature at Capacitors top( ) Allowable Range of Peak Temperature 不同壳号的焊接温度及时间 Size T( ) t(second) t1(second) φ4~φ t1 sec Max 40 φ8 10.5L t sec Max φ L Preheat 180sec Max Recommended Land Size 各种壳号的安装尺寸 Y Y a (m m) Peak temperature Size X Y a φ φ φ φ8 10.5L φ L Time (second) X ALUMINUM ELECTROLYTIC CAPACITORS'LIFE 关于铝电解电容器的寿命 The life of non-solid aluminum electrolytic capacitors is mainly dependent on environmental conditions (e.g. ambient temperature, humidity etc.) and electrical factors(e.g. operating voltage, ripple current etc.).generally, the wear-out mechanism of non-solid aluminum electrolytic capacitors is based on evaporation of electrolyte through the rubber seal. Consequently, the factor of temperature (ambient temperature and internal heating due to ripple current) is the most critical to electrolytic capacitor life. The effect of voltage on capacitor life is negligible, especially for low voltage electrolytic capacitors. The lifetime of non-solid aluminum electrolytic capacitors can be expressed as following equations: 非固体铝电解电容器的寿命主要依赖于使用环境条件 ( 如环境温度, 湿度等 ) 和电负荷情况 ( 如工作电压, 纹波电流等 ) 通常而言, 非固体铝电解电容器的失效机理被认为是电解液通过胶塞逐渐挥发导致的 因此, 温度因素 ( 环境温度及由于纹波电流而引起的内热 ) 对电解电容器寿命有重大影响 相反, 电压对电容器寿命的影响可以忽略, 尤其对于低压电解电容器而言更是如此 非固体铝电解电容器的寿命可以用下列公式估算 : L e =L o K t K r L e expected life at operating temperature T e (h) 在工作温度 T e 下的预期寿命 (h) L o specified life at maximum operating temperature T o (h) 在最大工作温度 T o 下的保证寿命 (h) K t ambient temperature acceleration term 环境温度影响因子 K r 纹波电流影响因子 ripple current acceleration term K t = L o A (To-Te)/10
5 T o maximum rated operating temperature( ) 最大额定工作温度 ( ) T e actual ambient temperature( ) 实际环境使用温度 ( ) A acceleration coefficient (For the range 35 to the maximum operating temperature, A 2) 加速系数 ( 对于从 35 到最高工作温度的范围, A 2) K r =2 (- T/5) T an increase in core temperature by internal heating due to ripple current( ) 由于纹波电流引起的内热造成电容器芯子的温升 ( ) ( T=core temperature-ambient temperature 芯子湿度 - 环境湿度 ) T can be estimated as follows T 可用以下公式估算 : T= (i 2 R)( β S) i ripple current (A rms) 通过电容器的纹波电流 (A rms) R equivalent series resistance of the capacitor(ω) 电容器的等效串联电阻 (Ω) β heat radiation coefficient(w/ cm 2 ) 铝壳的热辐射系数 (W/ cm 2 ) S surface area of the capacitor (cm 2 ) 电容器的表面积 (cm 2 ) The expected life of the capacitor at lower temperature neglect of ripple current effect is shown in the following figure. 当忽略纹波电流影响时, 电容器在较低温度下的预期寿命可参照下图. Quick Reference Guide of the Expected Life 预期寿命快速参考图
6 Capacitor ambient temperature Example: Where a 2000hrs/105 guaranteed product is used continuously at 60, it can be expected to have a life of 5 years. 例如 : 对于 小时的产品, 如果在 60 环境中连续使用, 它的预期寿命约 5 年
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