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1 FENGHUA FENGHUA ADVANCED TECHNOLOGY (HOLDING) CO., LTD : CUSTOMER APPROVAL SHEET PARTNAME GENERAL THICK FILM CHIP FIXED RESISTOR(Lead Free Surface Treatment) : SPECIFICATION : VERSION : DATE RC01 * * * RC02 * * * RC03 * * */ RS03 * * * RC05 * * */ RS05 * * * RC06 * * */ RS06 * * * RC1210 * * */ RS1210 * * * RC1812 * * * RC10 * * */ RS10 * * * RC12 * * * R-5.9 APPROVAL APPROVAL 1 21

2 REVISION RECORD VER MINUTE OF CHANGES CHECKER RELEASE DATE R-5.7 1) 3.0 2) 4.0 3) 5.0 4) R-5.8 R-5.9 1) 11.0 SGS ) 2.1 2) 3.0 3) A 4)

3 No TABLE OF CONTENTS 1.0 Summary 2.0 Structure And Dimensions 3.0 How To Order 4.0 Performance Specification 5.0 Reliability Data 6.0 Package 7.0 Environmental Protection Statement 8.0 Recommended soldering profile 9.0 Storage Methods 10.0 Precautions For Use 3 21

4 Version of R-5.9 RC/RS 1.0 Summary The dimension type for chip resistor including , and the features are as below: * miniature and light weight * stable electrical capability and high reliability * superior mechanical and frequency * low assembly cost, suit for automatic SMT *suit for re-flow and wave flow soldering. * RoHS Compliant with RoHS Directive The application for the chip resistor are wildly in computer, communication, industry automatization, aviation, military, digital TV, digital acoustics and consume electronics, etc. 2.0 Structure And Dimensions 2.1 Structure Structure Substrate Face Electrode Reverse Electrode Resistive Element 1 st protective coating 2 nd protective coating Marking Termination Between Termination Outer Termination Main Substance Al 2 O 3 - Ag-Pd, Ag Ruthenium oxide glass Glass / Glass / Resin / Glass / Resin / Ag / Ni-Cr Ni Plating Sn Plating 4 21

5 RC/RS Version of R Dimensions Type L mm W mm t mm a mm b mm Appearance 2.3.1, The surface of resistor is covered with Protecting Coating which hard to fade, and the surface of coating should avoid unevenness The terminal part is covered equable, the plating is hard to fade, and should avoid unevenness, flaw, pinhole and discoloration With a clear mark, the resistor body is crack-free. 5 21

6 RC/RS Version of R How To Order C S Power Rating Series Normal Power Series 2512 Resistance Temperature Coefficient Code Packing Style Code Upgraded Power Series chip jumper no marking W U K L 200ppm/ 400ppm/ 100ppm/ 250ppm/ T B C Tape & Reel Bulk Case Case R S 0 3 K F T Product Code code Type R chip resistor Resistance Value Code Resistance Tolerance E-24 Code Three digits (E-24 series): The first two D 0.5% digits are significant figures and the third one denotes F 1% number of zeros. E-96 G 2% Four digits H 3% (E-96 series):the first three digits are significant figures J 5% and the four one denotes number of zeros. K 10% R Decimal point should be expressed by R. F 10m 000 Jumper is expressed by 000 Chip G 20m Example 103=10KE-24 Jumper J 50m 1003=100K E-96 1R0= =0 6 21

7 RC/RS Version of R The Explanation For The Resistance Value Marking IEC E-24 E-96 IEC E-24 E-96 Series Resistance Cross-reference List E-24 E-24 series 10 n ( unit K 10K 100K 1M 10M ) Table one E-96 E-96 series ( 10 n ) ( K 10K 100K 1M 10M ) Table two

8 Version of R-5.9 RC/RS E E-24 series: Express resistance value on the glass side with three digits, the first tow digits should be significant and the third one denote number of zeros. For example 10K E E-96 series: For the dimension type of 0805,1206,2010,2512 express the resistance value with four digits, the first three digits are significant figures and the fourth denotes the number of zeros. For example 100 K 0603 E-96 For the dimension type of 0603, express the resistance value with three code, the first two digit code denote the resistance of E-96 series, and the third code of letter denote the multiplier (see the table three and four ). For example 2M R The decimal point should be expressed by R. For example The jumper should be expressed by 0. For example For the dimension type of , there is no mark on the glass side. For example IEC IEC E-24 For the resistance which don t belong to IEC serial, use the resistance of IEC serial which is most close to the required resistance of non-iec serial for replacement. To get agreement by both party if there special requirement for the marking. 8 21

9 Version of R-5.9 RC/RS Table three E-96 code E-96 The resistance of E-96 series E-96 series resistance value code code E-96 The resistance of E-96 series code E-96 The resistance of E-96 series code E-96 The resistance of E-96 series Table four Multiplied code multiplier code X Y A B C D E F 9 21

10 RC/RS Version of R Performance Specification Item specification Type /20W Normal Power Series 1/16W 1/16W 1/10W 1/8W 1/4W 1/2W 1/2W 1W / Upgraded Power Series / 1/10W 1/8W 1/4W 1/3W / 3/4W / 70 Remark: When used at ambient temperature over 70, the load power should be reduced as Power Derating Curve shown below. Rated Power Power Derating Curve (Rated Load) (%) Temperature Range of Use Ambient Temperature The rated voltage at each resistance should be calculated. From the equation below, and when the rated voltage exceeds the maximum voltage used shown in the table, the rated voltage used should be the maximum voltage. Type Max Voltage Used Rated Voltage E= & Max. Voltage E Rated Voltage V Used R Normal Resistance P Rated Power W V V V 0805 RC05:100V RS05:150V V V V V V 10 21

11 RC/RS Version of R-5.9 Continue Item Specification 2.5 (2.5 E), Max. Overload The Max. Overload Voltage should be 2.5 E, When the Voltage exceeds the maximum overload voltage in the table below. the value shown in the table should be the maximum one. Voltage V 100V 100V RC05:200V RS05:300V 400V 400V 400V 400V 400V Rated Current for Chip Jumper 0.5A 1A 1A 2A 2A 2A 2A 2A 2A Max. Overload Current for Chip Jumper 1A 2A 3A 5A 5A 5A 5A 5A 5A % 2% 3% 5% 10% Chip Jumper: 50 m 20 m 10 Tolerance for Resistor Resistance Range Temperature Range of Use Rated Temperature % 1% 2% 3% 5% 10% Chip Jumper: 50 m 20 m M 0 Chip Jumper -55 ~

12 RC/RS Version of R Reliability Data item specification resistor jumper test method (JIS C 5202) type 0201 Resistance 0402 Temperature Coefficient Short Time Overload Resistance Resistance Temperature code Coefficient 1 R<10 1M <R 10M 400PPM/ 10 R 1M 200PPM/ 1 R<10 1M <R 10M 250PPM/ 10 R 1M 100PPM/ No mechanical damage. R (2.0%R+0.05 ) U W L K Measured Between , ( ), 5 Apply 2.5 times rated voltage or the No mechanical damage. max. overload voltage(choose the R 50 m (J ) small one) for 5 seconds. R 20 m G R 10 m (F ), 5 Apply the max. overload current for 5 seconds. 100V, 1, Apply DC 100V between substrate and termination for 1 minute, then check insulation resistance. Insulation Resistance 1000M Min 12 21

13 RC/RS Version of R-5.9 item Solderability specification resistor 95%. jumper The termination coverage should be 95% cover min test method (JIS C 5202) 2S,, 10mm, 240 5, 2s 0.5s, 10 Resistor should be dipped in the melted solder bath at for 2s 0.5s. Flux should be removed from the surface of the termination with clean organic solvent. 10mm, 270 5, 10s 1s, 1 No mechanical No mechanical damage. Resistance damage. R 50 m (J ) Resistor should be dipped in the melted solder bath at to Soldering R R 20 m G Heat for 10 s 1s, Flux should be removed (1.0%R+0.05 ) R 10 m (F ) from the surface of the termination with clean organic solvent., resistor should be exposed at room condition for one or two hours, then check the resistance value. :, :1.6mm No mechanical damage. Bending R (1.0%R+0.05 ) Strength No mechanical damage. R 50 m (J ) R 20 m G R 10 m (F ) Substrate :Glass Epoxy (t=1.6mm) Thickness of Copper foil:0.035mm Span:90mm. Bending Distance: :3mm : 1 mm (duration):10s 1s 13 21

14 RC/RS Version of R-5.9 item specification resistor jumper test method (JIS C 5202) No mechanical damage. 1, Rapid No mechanical damage. R 50 m (J ) 2 Temperature R R 20 m G for 30mins normal temp. for cycle (1.0%R+0.05 ) R 10 m (F ) 2 3 mins for 30mins, total 5 cycles. 40 2, 90% 95% No mechanical damage Steady State No mechanical damage. R 100 m (J ) Resistor should be exposed at 40 2 and Humidity R (3.0%R+0.1 ) R 40 mg 90~95% relative humidity in a humidity test R 20 m (F ) chamber for 1000 hours ,0.5 ( ), 1000 No mechanical damage. (70 ) No mechanical damage. R 100 m (J ) Resistor should be exposed at70 2 for Load Life R (3.0%R+0.1 ) R 40 mg 1000hours,during this time the rated voltage R 20 m (F ) or the max working voltage (choose the small one )shall be applied intermittently for 1.5 hours ON,0.5 hours OFF. Resistance to Solvent No mechanical damage. R (1.0%R+0.05 ) No mechanical damage. R 50 m (J ) R 20 m R 10 m (F ) :, 10 1 Dipping in solvent solution of Isopropyl G alcohol for 10h 1h

15 RC/RS Version of R Package 6.1 Taping Dimension And Structure A Carrier Tape Dimension paper carrier tape For type For type 15 21

16 RC/RS Version of R-5.9 Unit:mm type A B W F E type P P0 P1 D0 T Embossed taping unit mm type A0 B0 W F E t type P P0 P1 D0 D1 K / /

17 RC/RS B Reel Dimension Version of R-5.9 unit:mm type M W T A B C D Taping Specification A Ability top tape peel strength 11 70g(0.1N 0.7N 300mm/min Peel strength is 11 70g(0.1N 0.7N) with speed of tear after peeling. 300mm/min and should not have flash and test method minimum bending radius 50mm When carrier tape being bent by minimum bending radius(50mm),no defection of chip and no break of carrier tape. resistance to climate (for top tape) 60 90% 95% 120 The top tape don t peel off after exposing at 60 90% 95% RH for 120 hours.,. Resistor is free, no sticking to top tape and bottom tape.,. Resistor is easy to take out from carrier tape and chip hole have no mechanical damage

18 RC/RS Version of R-5.9 B Quantity In Taping type quantity unit: PCS / reel C Carrier Tape Statement no components have components no components lead Tape only top tape Direction of Feeding length terminal front lead tape unit:mm Outer Packaging the first package 1 10 reels the second package 8 case Max, When quantity shall not reach the max the remaining empty space shall be buried with buffer material

19 RC/RS Version of R-5.9,, When the quantity is a few alternative packing methods may be used. It is very important to ensure the safety of the products during transportation Label label on the reel (1. customer part No. 2. customer P/O) 3. fenghua Part No 4. quantity 5. resistance 6. rated power 7. tolerance 8. delivery date 9.QC QC marking 10 GP or RoHS marking label on inner packaging box (1. customer part No. 2. customer P/O) 3. fenghua Part No 4. quantity 5. resistance 6. rated power 7. tolerance 8. delivery date 9.QC QC marking 10 GP or RoHS marking label on outer packaging box 1. customer name 2. contract No. 3. product name 4. fenghua part No. 5. quantity 6. case No. 7. maker name 8.QC marking 9. GP or RoHS marking Remark ( ) The content with bracket could be designed according to customers requirement., GP RoHS usually, the environmental Logo will use GP or RoHS which up to customers Decision. environmental logo on reel label environmental logo on outer box 19 21

20 RC/RS 6.2 Bulk Case Packaging Dimension And Structure Version of R Packaging Quantity Packaging style type Bulk case unit: PCS Bulk quantity 50,000 25,000 10,000 5,000 1,500 1,000 50,000 10,000 4, Environmental Protection Statement RoHS Compliant with RoHS Directive. 1 Pb 100ppm The termination of the chip resistor is lead-free(pb 100ppm). 2 RoHS the Pb in the resistor body is belong to the RoHS exception of Pb in glass material According to the requirement of Administration on the Control of Pollution caused by Electronic Information Products, below are the hazardous substance information for the chip resistor hazardous substance part name Pb Hg Cd Cr 6+ PBB PBDE chip resistor SJ/T : Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the threshold requirement in ST/J SJ/T : Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the threshold requirement in ST/J the Environment Friendly Use Period logo as below Remarks above Environment Friendly Use Period only applicable under the condition specified in this approval sheet

21 RC/RS Version of R Recommended Soldering Profile Recommended re-flow profile 3 Re-flow 3 times Recommended wave solder profile Recommended solder alloy 96.5Sn-3.0Ag-0.5Cu 9.0 Storage Methods : 5 35, 45% 70%. Storage conditions: T 5 35,RH 45% 70%. Avoiding storage in place full of corrosive gas Precautions For Use 6 The products are suggested to be used within six months when received, and the storage condition mentioned above should be followed. The lead-free surface treatment products are applicable for lead-free soldering and Pb/Sn soldering also. Be sure to return a copy to our company after stamping your company acceptance, if no copy returned after three months, we would judge that you shall receive and accept this approval sheet. If there are any amendment, a former version shall become invalid