Microsoft Word - ATM 1054 Operation Manual.docx
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- 蛙悦 娄
- 5 years ago
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1 11. Mechanical Drawings & Parts Breakdown List Note: When ordering parts, please be prepared with, 1. Machine model & serial number. 2. Item number. 3. Part number and description. 4. Year of Production. 5. Voltage & horsepower. 6. Quantity 30
2 11-1. ACER-B1 ASSEMBLY DRAWING 31
3 Drawing #: ACER-B1 Item # Assembly # Assembly Description Quantity 1 ACER-B1-A01-0 Machine Base Assembly 1 2 ACER-B1-A02-0 Saddle Assembly 1 3 ACER-B1-A04-0 Table Assembly 1 4 ACER-B1-A04-1 X Axis Travel Assembly 1 5 ACER-B1-B01 Column Assembly-Balancing Block Type 1 6 ACER-B1-C01 Elevation Crank Assembly 1 7 ACER-B Spindle Housing Assembly 1 8 ACER-B1-004 Z Axis Accordion Way Cover-Lower One 1 9 ACER-B1-002 Z Axis Accordion Way Covers Locating Plate 1 10 ACER-B1-005 Y Axis Accordion Way Cover-Back 1 11 ACER-B1-006 Y Axis Accordion Way Cover-Front 1 12 M6x1x12R Socket HD Round Top Cap Screw 4 13 M6x1x12F Socket HD flat Top Cap Screw 32 32
4 HP SPINDLE ASSEMBLY 33
5 Spindle Assembly KL1212 Item# Part # Description Quantity 1 KL A Spindle Shaft 1 2 KL B External Jacket 1 3 KL Spacer 1 4 KL Spacer 1 5 KL A Spindle Pulley 1 6 KL Screw Nut 1 7 KL B Magnetic Switch Seat 1 8 KL A Screw Nut 1 9 KL A Nut of Drawbar 1 10 KL Alignment Key 1 11 MV Spindle Housing 1 12 MV Front Cover 1 13 MV A Drawbar 1 14 MV Washer 2 15 HP Spacer 1 16 HP Spacer 1 17 KD Dust Proof Cap 1 18 KD Dust Proof Cap 1 19 KD Spacer 1 20 B7012 Ball Bearing 2 21 B7010 Ball Bearing 2 22 M5xP0.8x6L Set Screw 6 23 M6xP1.0x20L Socket HD Cap Screw P22A O Ring 1 25 P26 O Ring 1 26 G115 O Ring 2 27 YSR M60XP1.5 Precision Ground Lock Nut-Left Hand Thread x8x30L Key x16.3x2 Disk Spring BT40-45 Clamping Jaw 1 34
6 11-3. ACER-B SPINDLE HOUSING ASSEMBLY 35
7 Item # Part # Description Quantity 1 ACU-020 #40 Spindle Housing 1 2 ACU-021 Motor Locating Plate L3Z3121 Extension Rod for Tool Grabbing Cylinder L3Z3091 Locating Plate for Tool Grabbing Cylinder 1 5 ACU HP Spindle Motor 1 6 ACU-035 Spindle Motor Pulley 1 7 ACU-036 End Cover for Motor Pulley 1 8 ACU-037 Key for Spindle Pulley 1 9 ACER-B1-B003 Gib Pate-Left 1 10 ACER-B1-B004 Gib Pate-right 1 11 ACER-B1-B016 Way Wiper-Right Bottom 1 12 ACER-B1-B015 Way Wiper-Left Bottom 1 13 ACER-B1-B013 Way Wiper-Right Top 1 14 ACER-B1-B014 Way Wiper-Left Top 1 15 ACU-B12 Locating Bracket for Manifold 1 16 MCSMS-004 Coolant Distributor 1 17 M10x20L Socket Head Cap Screw UNF 3/8"x24UNF Gib Screw 6 19 M12x40L Socket Head Cap Screw M12 Spring Washer 4 21 ACER-B1-B005 Gib- Center 1 22 ACER-B1-B006 Gib-Two Sides 2 23 KL1212 Spindle Assembly 1 24 ACU-023 Timing Belt HTD-5M M5 Flat Washer M5x12L + Round Head Cap Screw M6 Hex Nut 2 28 M6x50L Socket Head Cap Screw 2 29 Chain Locating Screw 2 30 ACU-024 PT3' 10mm Air Hose Fitting 1 31 M6 Spring Washer 2 32 M6x1.0x15 Socket Head Cap Screw 2 33 M8x1.25x30 Socket Head Cap Screw 6 34 MP9021 A4 Distributing Joint 1 35 ACU-025 M8x1 Check Valve 5 36 M5x0.8x8 Set Screw 6 37 MCSMS Nozzle Tubing 4 38 MCSMS Coolant & Air Nozzle 4 39 ACU-029 1/2" 90 Elbow Joint 1 40 BC3T13S07 Floating Air Cylinder Assembly 1 41 M10x1.5x50 Socket Head Cap Screw 4 42 ACU-030 Air Hose 10mm 1 43 MCSMS-003 Valve 4 36
8 Item # Part # Description Quantity 44 ACU-031 Coolant Hose 1/2" 1 45 ACU-032 1/2" Stainless Adjustable Strap 1 46 ACU-033 1/2" Plug 1 47 ACU-030 Air Hose 10mm 1 48 M10 Spring Washer 4 49 ACU-B11 Lower Housing Cover 1 37
9 11-4. SPINDLE HOUSING SHEETMETAL 38
10 Item # Part # Description Quantity 1 ACU 020 #40 Spindle Housing 1 2 ACU B03 Spindle Housing Cover Right 1 3 ACU B02 Spindle Housing Cover Left 1 4 ACU B01 Spindle Housing Cover Front 1 5 ACU B04 Spindle Housing Cover Top 1 6 ACU B07 Tubing Junction Box 1 7 ACU B08 Junction Box Cover 1 8 ACU B05 Spindle Housing Cover Small Right 1 9 ACU B06 Tool Release Button Plate 1 10 ACU B12 Bracket for Air/Coolant Manifold 1 11 M6x1.0x16 Round Head Socket Cap Screw 8 12 M6 Flat Washer Thin 3 13 M6 Spring Washer 3 14 M6x1.0x15 Socket Head Cap Screw 3 15 M5x0.8x8 Round Head Socket Cap Screw 4 16 M4x0.7x8 + Round Head Cap Screw 4 17 M6x1.0x12 Round Head Socket Cap Screw M6x1.0x8 Round Head Socket Cap Screw M6x1.0x120 Round Head Socket Cap Screw 5 20 M6x1.0x12 Round Head Socket Cap Screw 2 39
11 11-5. ACER-B1-002 Z AXIS ACCORDION WAY COVERS LOCATING PLATE 40
12 Drawing #: ACER-B1-002 Item # Part # Description Quantity 1 ACER-B1-003 Z Axis Accordion Way Cover Locating Bracket 1 2 ACER-B1-002 Z Axis Accordion Way Cover Locating Plate 2 3 M6x1x12R Socket HD Round Cap Screw 8 41
13 11-6. ACER-B1-A01-0 MACHINE BASE ASSEMBLY 42
14 Drawing #: ACER-B1-A01-0 Item # Part # Description Quantity 1 ACER-B1-A001 Machine Base 1 2 ACER-B1-A002 Leveling Pad 8 3 ACER-B1-A003 Leveling Screw 8 4 ACER-B1-A004 Hex Nut 8 5 ACER-B1-A03-0 Y Axis Travel Assembly 1 6 ACER-B1-A01-1 Chip Cover Assembly 1 7 ACER-B1-A05-0 Coolant Pump Assembly 1 8 ACER-B1-A054 Wire Mesh 2 9 M5x0.8x12 Round Hd Cap + Screw 4 10 ACER-B1-A027-B1 Machine Base Cover 1 11 ACER-B1-A056 Cable Cover Plate 2 12 ACER-B1-A055 Round Cover Plate 4 13 Pt0.5"-14 UNC Coolant Plug 1 14 ACER-B1-A047 Axis Positioning Block 2 15 M5x0.8x12 Socket HD Cap Screw 4 43
15 11-7. ACER-B1-A03-0 Y AXIS TRAVEL ASSEMBLY 44
16 Drawing #: ACER-B1-A03-0 Item # Part # Description Quantity 1 ACER-B1-A017 Cross Feed Bearing Bracket-Aluminum 1 ACER-B1-A017C Cross Feed Bearing Bracket-Cast Iron TAC47B Ball Screw Support Ball Bearing 2 3 M10x1.5x20 Socket Hd Cap Screw 4 4 Ф5 Roll Pin 2 5 ACER-B1-A018 Bearing Cap 3 6 M6x1x12 Socket Hd Cap Screw 9 7 ACER-B1-A016 Y Axis Ball Screw 1 8 ACER-B1-A019 Spacer 1 9 M5x5x20 Key 1 10 ACER-B1-A020 Ball Screw Pulley for 750W 1 ACER-B1-A020-1K Ball Screw Pulley for 1KW 1 ACER-B1-A020-F Ball Screw Pulley for Fagor Servo Motor 1 11 M5x0.8x8 Set Screw 2 12 M20x1.5 Precision Lock Nut 2 13 ACER-B1-A022 Motor Plate for 750W Motor 1 ACER-B1-A022-1K Motor Plate for 1KW Motor 1 ACER-B1-A022-F Motor Plate for Fagor Servo Motor 1 14 ACER-B1-A023 Servo Motor 750W 1 ACER-B1-A023-1K Servo Motor 1KW 1 ACER-B1-A023-F Servo Motor Fagor 1 15 ACER-B1-A024 Motor Pulley for 750W 1 ACER-B1-A024-1K Motor Pulley for 1KW 1 ACER-B1-A024-F Motor Pulley for Fagor Servo Motor 1 16 M6 Spring Washer 4 17 M6x1x25 Socket Hd Cap Screw 4 18 M4.76x4.76 Key 1 19 M5x0.8x4 Set Screw 1 20 M5x0.8x6 Set Screw 1 21 M8 Flat Washer 4 22 M8x1.25x30 Socket Hd Cap Screw 4 23 ACER-B1-A025 Timing Belt for 750W (5Mx550) 1 ACER-B1-A025-1K Timing Belt for 1KW 1 ACER-B1-A025-F Timing Belt for Fagor Servo Motor 1 24 ACER-B1-A021 Ball Bearing Seat 1 ACER-B1-A021L Ball Bearing Seat with OD120mm ZZ Ball Bearing (20x47x14) 1 26 M6x1x20 Socket Hd Cap Screw 3 27 ACER-B1-A026 Y Axis Front Cover Assembly 1 45
17 Item # Part # Description Quantity ZZ Ball Bearing (17x47x14) 1 29 M8x1.25x80 Socket Hd Cap Screw 4 30 M8x1.25x20 Socket Hd Cap Screw 2 31 ACER-B1-A027 Front Cover Plate 1 32 M6x1x12R Round Hd Cap + Screw 4 33 ACER-B1-A068 Chip Plate 1 34 M3x0.5x6F Socket Hd Flat Cap Screw 2 35 ACER-B1-A028 X, Y Axis Dial Holder 1 36 M3x3x25 Key 1 37 ACER-B1-A029 Dial (2012) 1 38 ACER-B1-A030 Dial Lock Nut (2016) 1 39 ACER-B1-A031 Handwheel (5/8"x3mm) 1 40 ACER-B1-A033 Handwheel Washer 1 41 ACER-B1-A032 Handle 1 42 M8x1.25x25 Socket Hd Cap Screw 1 43 ACER-B1-A016 X, Y Ball Screw Nut 1 46
18 11-8. ACER-B1-A01-1 CHIP COVER ASSEMBLY 47
19 Drawing #: ACER-B1-A01-1 Item # Part # Description Quantity 1 ACER-B1-A009 Chip Cover ACER-B1-A010 Chip Cover ACER-B1-A011 Chip Cover ACER-B1-A012 Chip Cover ACER-B1-A013 Chip Cover ACER-B1-A014 Chip Cover
20 11-9. ACER-B1-A05-0 COOLANT PUMP ASSEMBLY 49
21 Drawing #: ACER-B1-A05-0 Item # Part # Description Quantity 1 ACER-B1-A052 Coolant Pump Locating Bracket 1 2 ACER-B1-A053 Coolant Pump 1/8HP 1 3 M8x1.25x16 Socket Hd Cap Screw 2 4 M6x1x12 Socket Hd Cap Screw 4 5 1/2" Coolant Fitting 1 50
22 ACER-B1-A02-0 SADDLE ASSEMBLY 51
23 Drawing #: ACER-B1-A02-0 Item # Part # Description Quantity 1 ACER-B1-A005 Saddle 1 2 ACER-B1-A008 Gib 3 3 ACER-B1-A007 Gib Support Right (4H-3050) 1 4 ACER-B1-A006 Gib Support Left (4H-3050) UNF Gib Screw 8 6 ACER-B1-A036 Saddle/Table Gib (3026) 1 7 M12x1.75x40 Socket HD Cap Screw 8 8 M6x1x20 Socket HD Cap Screw 2 9 M6 Washer 2 10 ACER-B1-A042 X, Y Limit Switch Locating Plate 1 11 ACER-B1-A044 Limit Switch 2 12 M6x1x16 Socket HD Cap Screw 2 13 M5x0.8x20 Socket HD Cap Screw 4 14 ACER-B1-A048 Felt Wiper (4H-3037) 1 15 ACER-B1-A050 Wiper Plate (4H ) 2 16 ACER-B1-A049 Felt Wiper (4H-3037) 1 17 M5x0.8x12 Round HD Cap + Screw ACER-B1-A043 X Axis Limit Switch Bracket 1 ACER-B1-A043S X Axis Limit Switch Bracket-Small 1 19 ACER-B1-A058 Table Lock Plunger (H-3029) 1 20 ACER-B1-A059 Table Lock Plunger (H-3029) Table Lock Assembly 4 22 ACER-B1-A057 Saddle Lock Plunger (4H-3032) 2 23 ACER-B1-A015 Yoke /8"x1" Socket HD Cap Screw 4 25 M5 Washer 2 26 M5x0.8 Hex Nut M5x35 Roll Pin 2 52
24 ACER-B1-A04-0 TABLE ASSEMBLY 53
25 Drawing #: ACER-B1-A04-0 Item # Part # Description Quantity 1 ACER-B1-A035 Table 10 x50 1 ACER-B1-A036 Table 10 x ACER-B1-A045 X Axis Travel Locating Plate 2 3 ACER-B1-A047 Axis Positioning Block 2 4 M5x0.8x12 Socket HD Cap Screw 4 5 M6x1x16 Socket HD Cap Screw 4 6 ACER-B1-A046 Traveling Locating Back Plate 2 7 ACER-B1-A051 Table End Rubber Stopper 6 8 1/2"PT Coolant Plug 2 54
26 ACER-B1-AO4-1 X AXIS TRAVEL ASSEMBLY 55
27 Drawing #: ACER-B1-A04-1 Item# Part # Description Quantity 1 ACER-B1-A037 X Axis Servo Motor Bracket-750W 1 ACER-B1-A037-M X Axis Servo Motor Bracket for Mills 1 ACER-B1-A037-1K X Axis Servo Motor Bracket-1KW 1 ACER-B1-A037-F X Axis Servo Motor Bracket-Fagor Servo Motor TAC47B Ball Screw Support Ball Bearing 2 3 ACER-B1-A018 Bearing Cap 2 4 M6x1x12 Socket Hd Cap Screw 6 5 M10x1.5x35 Socket Hd Cap Screw 8 6 Ф5 Roll Pin 4 7 ACER-B1-A039 X Axis Bracket Cover 1 1 ACER-B1-A039C X Axis Servo Motor Cover 1 8 M6x1x12RC Round HD Cap + Screw 8 9 ACER-B1-A040 X Axis Bracket Cover ACER-B1-A041 X Axis Bearing Bracket-Aluminum 1 ACER-B1-A041C X Axis Bearing Bracket-Cast Iron ZZ Ball Bearings (20x47x14) 2 12 ACER-B1-A019 Spacer 1 13 ACER-B1-A020 Ball Screw Pulley for 750W 1 ACER-B1-A020-1K Ball Screw Pulley for 1KW 1 ACER-B1-A020-F Ball Screw Pulley for Fagor Servo Motor 1 14 M20x1.5 Precision Lock Nut 1 15 ACER-B1-A X Axis Ball Screw Assembly for 54 Table 1 ACER-B1-A X Axis Ball Screw Assembly for 50 Table 1 16 ACER-B1-A028 X, Y Axis Dial Holder (2014) 1 17 ACER-B1-A029 Dial (2012) 1 18 ACER-B1-A030 Dial Lock Nut (2016) 1 19 ACER-B1-A031 Handwheel (5/8"x3mm) 1 20 ACER-B1-A033 Handwheel Washer 1 21 M8x1.25x20 Socket Hd Cap Screw 1 22 ACER-B1-A032 Handle 1 23 ACER-B1-A023 Servo Motor 750W 1 ACER-B1-A023-1K Servo Motor 1KW 1 ACER-B1-A023-F Servo Motor Fagor 1 24 ACER-B1-A024 Motor Pulley for 750W 1 ACER-B1-A024-1K Motor Pulley for 1KW 1 ACER-B1-A024-F Motor Pulley for Fagor Servo Motor 1 25 M6 Spring Washer 4 26 M6x1x35 Socket Hd Cap Screw x4.76x40mm Key 1 28 M5x0.8x4 Set Screw 1 29 M5x0.8x6 Set Screw 1 56
28 Item# Part # Description Quantity 30 ACER-B1-A038 Timing Belt for 750W(5Mx400) 1 ACER-B1-A038-1K Timing Belt for 1KW 1 ACER-B1-A038-F Timing Belt for Fagor Servo Motor 1 31 M5x0.8x8 Set Screw 2 32 M6 Washer 4 33 M6x1 Hex Nut 4 34 ACER-B1-A016 X, Y Ball Screw Nut 1 35 M6x1x25 Socket Hd Cap Screw 3 36 M3x3x25 Key 1 37 M5x5x30 Key 1 57
29 ACER-B1-B01 COLUMN ASSEMBLY-BALANCING BLOCK TYPE 58
30 Drawing #: ACER-B1-B01 Item # Part # Description Quantity 1 ACER-B1-B001 Column 1 2 ACER B Spindle Housing Assembly 1 3 ACER-B1-B007 Ball Screw Nut 1 4 M6x1x20 Socket HD Cap Screw 4 5 ACER-B1-B007 Z Axis Ball Screw 1 6 ACER-B1-B03 Z Axis Upper Bearing Seat Assembly 1 7 ACER-B1-B04 Z Axis Lower Bearing Seat Assembly 1 8 ACER-B1-B010 Spacer-long 1 9 M5x5x20 Key 1 10 M5x5x25 Key 1 11 ACER-B1-B011 Bevel Gear (4019) 1 12 ACER-B1-B012 Washer 1 13 M8x1.25x16 Socket HD Cap Screw 1 14 M24 Spring Washer 6 15 M24x2.5x75 Socket HD Cap Screw 6 16 ACER-B1-E Roller Chain Assembly 1 17 ACER-B1-A019 Pulley Spacer 1 18 ACER-B1-A020 Ball Screw Pulley 1 19 ACER-B1-B05 Servo Motor Assembly 1 20 M5x0.8x8 Set Screw 2 21 M20x1.5 Precision Lock Nut 1 22 ACER-B1-E016 Timing Belt 5mx500 1 ACER-B1-E016F Timing Belt for Fagor Servo Motor 1 23 M12X1.75X40 Socket HD Cap Screw 6 24 M12 Spring Washer 6 25 ACER-B1-B029 Z Axis Travel Locating Plate 1 26 ACER-B1-A047 Axis Positioning Block 2 27 ACER_B--F01 Control Arm Assembly 1 28 ACER-B1-E006 Balancing Block 1 29 ACER-B1-E009 Top Cover Locating Plate 1 30 ACER-B1-E012 Balancing Block Shaft Guiding Plate 1 31 ACER-B1-E008 Block Guiding Rod 1 32 ACER-B1-001 Z Axis Upper Accordion Cover 1 33 M6x1.0x12 Socket HD Cap Screw 4 34 M6x1.0x16 Round HD Cap Screw M8x1.25x20 Socket HD Cap Screw 2 59
31 ACER-B1-B05 SERVO MOTOR ASSEMBLY 60
32 Drawing #: ACER-B1-B05 Item # Part # Description Quantity 1 ACER-B1-A022 Motor Plate 1 ACER-B1-A022-F Motor Plate for Fagor Servo Motor 1 2 M8 Washer 4 3 M8x1.25x30 Socket Hd Cap Screw 4 4 ACER-B1-A023 Z Axis Servo Motor 1 ACER-B1-A023-F Z Axis Fagor Servo Motor 1 5 ACER-B1-A024 Motor Pulley 1 ACER-B1-A024-F Motor Pulley for Fagor Servo Motor 1 6 M6 Spring Washer 4 7 M6x1x35 Socket Hd Cap Screw 4 8 M4.76x4.76x40 Key 1 9 M5x0.8x4 Set Screw 1 10 M5x0.8x6 Set Screw 1 61
33 ACER-B1-B03 Z AXIS UPPER BEARING SEAT ASSEMBLY 62
34 Drawing #: ACER-B1-B03 Item # Part # Description Quantity 1 ACER-B1-B008 Z Axis Upper Bearing Seat TAC47B Ball Screw Support Bearing 2 3 ACER-B1-A018 Bearing Retaining Cover 1 4 M6x1x12 Socket HD Cap Screw 3 5 M8x1.25x30 Socket HD Cap Screw 3 6 M5x40 Roll Pin 2 63
35 ACER-B1-B04 Z AXIS LOWER BEARING SEAT ASSEMBLY 64
36 Drawing #: ACER-B1-B04 Item # Part # Description Quantity 1 ACER-B1-B009 Z Axis Lower Bearing Seat ZZ Ball Bearing (25x47x12) 1 3 ACER-B1-A018 Bear Retaining Cap 1 4 M6x1x12 Socket HD Cap Screw 3 5 M8x1.25x25 Socket HD Cap Screw 4 65
37 ACER-B1-B08 Z AXIS TRAVEL LIMIT ASSEMBLY 66
38 Drawing #: ACER-B1-B08 Item # Part # Description Quantity 1 ACER-B1-B029 Z Axis Traveling Locating Plate 1 2 M6x1x12F Flat Hd Socket Cap Screw 3 3 ACER-B1-A047 Axis Positioning Block 2 4 M5x0.8x8 Socket HD Cap Screw 4 67
39 ELECTRIC CABINET ASSEMBLY 68
40 Item # Part # Description Quantity 1 ACU A01 Electric Cabinet Main Body for Delta Servo Motor 1 ACU A01F Electric Cabinet Main Body for Fagor Servo Motor 1 2 ACU B09 Junction Joint Box 1 3 ACU 001 Wire Collection Tubing 2 4 ACU 002 Tubing Joint 4 5 ACU B10 Joint Box Cover 1 6 ACU A03 Electric Component Plate 1 ACU A03F Electric Component Plate for Fagor Servo System 1 7 ACU A04 Power Switch Locating Bracket 1 8 ACU A02 Electric Cabinet Cover 1 9 ACU A14 Braking Resistor Cover 1 10 M5x0.8x8 Round Head Socket Cap Screw 4 11 M8 Flat Washer M8 Spring Washer M8 Hex Nut 4 14 M8x1.25x30 Socket Head Cap Screw 6 15 M6 Flat Thin Washer 4 16 M6 Spring Washer 4 17 M6x1x15 Socket Head Cap Screw 4 18 ACU 003 Hinge Roll Pin 2 19 M6x1.0x12 Round Head Socket Cap Screw 4 20 ACU 004 Door Lock Set 2 69
41 CONTROL BOX ASSEMBLY 70
42 Item # Part # Description Quantity 1 ACER B1 F001 Control Arm Locating Bracket Column Side 1 2 ACER B1 F002A Control Arm for ATM 1054, /4"x 4" Socket Head Cap Screw 1 4 M20 Flat Washer 1 5 3/4" Hex Nut 1 6 ACER B1 F003 Control Arm Locating Bracket Panel Side 1 7 M10 Flat Washer 2 8 3/8"x16UNCx88.9 Socket Head Cap Screw 1 9 3/8"x16UNC Hex Nut 1 10 M8 Flat Washer 4 11 M8 Spring Washer 4 12 M8x1.25x25 Socket Head Cap Screw 4 13 ACER B1 F004 Control Box 1 ACER B1 F004F Control Box for Fagor Control 1 14 ACER B1 F005 Control Box Cover 1 15 M5x0.8x12 Round Head Socket Cap Screw 8 16 ACU 010 Handle Hinge AM M4 C Screw Nut 2 18 M10 Spring Washer 4 19 M10x1.5x30 Socket Head Cap Screw 4 71
43 ACER-B1-E ROLLER CHAIN ASSEMBLY 72
44 Drawing #: ACER-B1-E Item # Part # Description Quantity 1 ACER-B1-E001 Chain Roller Seat 1 2 ACER-B1-E003 Roller Shaft ZZ Ball Bearings (25x52x15) 4 4 ACER-B1-E002 Roller Wheel 4 5 R52 C Type Snap Ring 4 6 S25 C Type Snap Ring 4 7 ACER-B1-E004 Roller Shaft Sleeve 4 8 M12x1.75x40 Socket Hd Cap Screw 6 9 M12 Spring Washer 6 10 ACER-B1-E006 Balancing Block 1 11 ACER-B1-E007 Shaft Sleeve 2 12 ACER-B1-E005 Chain Connecting Screw 2 13 M16x2 Hex Nut 2 14 M8x1.25x20 Socket Hd Cap Screw 4 15 ACER-B1-E008 Block Guiding Rod Chain Dowel Pin /8" Chain with 70 sections plus 2 two halfs Chain Connecting Plate Chain Slip Plate 4 20 M30x2 Hex Nut 1 21 M30 Spring Washer 1 73
45 ACER-B1-C ELEVATION CRANK ASSEMBLY 74
46 Drawing #: ACER-B1-C Item # Part # Description Quantity 1 ACER-B1-C001 Elevation Handle Bracket 1 2 ACER-B1-C002 Elevation Shaft 1 3 ACER-B1-C003 Bearing Cap (4006) ZZ Ball Bearing (20x47x14) 2 5 ACER-B1-A018 Bearing Retaining Ring (2011) 1 6 M6x1x20 Socket HD Cap Screw 3 7 ACER-B1-C004 Dial Holder (4011) 1 8 M4x4x20 Key 1 9 M4x4x25 Key 1 10 ACER-B1-C005 Gear Shaft Clutch Insert (4013) 1 11 ACER-B1-A029 Dial (4010) 1 12 ACER-B1-A030 Dial Lock Nut (2016) 1 13 ACER-B1-C006 Spring 1 14 ACER-B1-C007 Handwheel 1 15 ACER-B1-A032 Handle 1 16 ACER-B1-A033 Washer 1 17 M8x1.25x20 Socket HD Cap Screw 1 18 M8x1.25x25 Socket HD Cap Screw 6 19 M5x35 Roll Pin 2 20 ACER-B1-C008 Bevel Gear (4014) 1 21 M6x1x6 Set Screw 2 75
47 ACER-B1 SHOWN WITH OPTIONAL ACCESSORIES 76
48 Drawing #: ACER-B1 with Optional Accessories Item # Part # Description Quantity 1 ACER-B1-007 Chip & Coolant Pan 1 2 M10x1.5x20 Socket HD Cap Screw 9 3 M10 Washer 9 4 ACER-B1-008 Column Side Splash Guard-Right 1 5 ACER-B1-009 Column Side Splash Guard-Left 1 6 M8x1.25x16R Socket HD Round Cap Screw 16 7 M8 Washer 20 8 ACER-B Table Splash Guard for 54 Table 1 ACER-B Table Splash Guard for 50 Table 1 9 M6x1.25x16R Socket HD Round Cap Screw M6 Washer ACER-B /2" Nozzle Fitting 2 12 ACER-B1-011 Table Splash Guard Back Reservoir 1 13 ACER-B1-016 Chip Collecting Pan 1 14 ACER-B1-017 Table Splash Guard Collecting Pan 1 15 ACER-B Splash Guard Door-Right for 54 Table 1 ACER-B Splash Guard Door-Right for 50 Table 1 16 ACER-B Splash Guard Door-Left for 54 Table 1 ACER-B Splash Guard Door-Left for 50 Table 1 17 ACER-B1-014 Door Handle 2 18 M8x1.25x30 Socket HD Cap Screw 4 19 M8x1.25 Hex Nut 4 77
49 Ya-Gin Machine Tool Manufacturing Inc. #30/40 DRUM AND UMBRELLA TYPE AUTOMATIC TOOL CHANGER HYG-308/408 AUTOMATIC TOOL CHANGER OPERATION MANUAL No.101, Lane 506, Seng-Tso Rd., Seng-Karng District, Taichung City, 429 Taiwan. Tel: Fax: Website: 78
50 CONTENTS #30/40 DRUM AND UMBRELLA TYPE AUTOMATIC TOOL CHANGER HYG-308/408 OPERATION MANUAL MECHANICAL SPECIFICATION.. 80 DIMENSIONAL DRAWING 81 PARTS LIST...84 ELECTRIC CONTROL AND AIR COMPRESSOR UNIT
51 AUTOMATIC TOOL CHANGER HYG-308/408 OPERATION MANUAL MECHANICAL SPECIFICATION 1. Number of Tools HYG-308 HYG Max. Tool Weight 5 KG 8 KG 3. Max. Tool Diameter 120mm 120mm 4. Max. Tool Length 200mm 300mm 5. Tool-tool Time 1.35sec (60HZ) 7.0sec (60HZ) 6. Pattern of Selecting Tool 7. Input Voltage Bi-directional random tool selection AC220V3Ø 60HZ /380V 3Ø 50HZ Bi-directional random tool selection AC220V3Ø 60HZ /380V 3Ø 50HZ 8. Input Pressure 5~6Kg/cm2 5~6Kg/cm2 80
52 DIMENSIONAL DRAWING 81
53 82
54 83
55 PARTS LIST 84
56 85
57 86
58 87
59 88
60 MODEL HYG-308/408 DATE NO. PART NO. NAME DESCRIPTION ASSEM.PART NO. ASSEM.DWG. NAME SPECIFICATION /MATERIAL 斗笠式刀庫 (DRUM & UMBRELLA TYPE AUTOMATIC TOOL) QUANTITY 1 GA 滑座本體 Slide rest body for 8 tools FC25 1 GA Slide rest body for 12 tools 1 2 GA 固定本體 ( 右 ) Fixed body (right) SS GA 固定本體 ( 左 ) Fixed body (left) SS GA 氣缸固定板 GA Air cylinder fixed plate for 8 tools Air cylinder fixed plate for 12 tools SS41 1 SS GA 分度盤 8T Dividing dial 8T SS41 1 GA Dividing dial 12T SS GA 滑桿 Slider bar for 8 tools 鍍銘棒 2 GA Slider bar for 12 tools 鍍銘棒 2 7 GA 心軸墊片 Rod pad 塑鋼 1 8 GA 心軸壓片 Rod flake 塑鋼 1 9 GA 刀盤 BT30-8T Disk BT40-8T 鋁 GA Disk BT40-12T 鋁 GA 拉桿固定軸 Pull rod fixed axis SS GA 刀盤心軸 Disk rod for 8 tools S45C 1 GA Disk rod for 12 tools S45C 1 12 GA 軸承座 Bearing seat for 8 tools S45C 1 GA Bearing seat for 12 tools S45C 1 13 GA 原點近接固定座 Origin proximity fixed plate SPHC 1 14 GA 夾刀彈簧 Tool spring for 8 tools SWP 16 GA Tool spring for 12 tools SWP GA 刀盤驅動軸 Disk drive shaft for 8 tools S45C 1 GA Disk drive shaft for 12 tools S45C 1 16 GA 銘板 (8T) Nameplate(8T) AL 1 GA Nameplate(12T) AL 1 REMARK Travel 150mm Travel 190mm 89
61 MODEL HYG-308/408 ASSEM.PART NO. 斗笠式刀庫 DATE ASSEM.DWG. NAME (DRUM & UMBRELLA TYPE AUTOMATIC TOOL) NO. PART NO. NAME DESCRIPTION SPECIFICATION /MATERIAL QUANTITY 17 GA 馬達座 Motor holder for 8 tools FC25 1 Motor holder for 12 GA tools FC GA 近接開關座 Proximity sensor holder SPHC 1 19 GA 定位片 Fixed position piece SPHC 1 20 GA 氣缸固定座 Air cylinder fixed holder SS GA 磁簧開關定 Magnetic reed switch fixed 位座 1 holder 1 SPHC 2 22 GA 磁簧開關定位座 2 Magnetic reed switch fixed holder 2 SPHC 1 23 GA 本體蓋板 Body flange SPHC 2 24 GA 外罩鈑金 Cover itakane for 8 tools SPHC 1 Cover itakane for 12 GA tools SPHC 1 25 GA 活動門鈑金 Dodge gate itakane SPHC 1 26 GA 活動門拉桿 Dodge gate pull rod SPHC 1 27 GA 刀庫外罩 Tool magazine cover for 8 tools SPHC 1 Tool magazine cover GA for 12 tools SPHC 1 28 GA 號碼牌鈑金 Number card itakane for 8 tools SPHC 1 Number card itakane GA for 12 tools SPHC 1 29 GA 氣缸 Air cylinder for 8 tools MCQV * 30 * 30 * 30 GA GA GA GA GA 微型馬達減速機 微型馬達減速機 微型馬達減速機 Air cylinder for 12 tools Mini motor gear reducer Mini motor gear reducer Mini motor gear reducer Mini motor gear reducer for 12 tools MCQV M 1 CGMT25-B06(25W/1:25) 1 CGMT25-B06(25W/1:25) 1 CGMT25-B06(25W/1:25) 1 REMARK Travel 150mm Travel 190mm CGMT36-B06(36W/1:36) 1 220V/380V 90
62 MODEL HYG-308/408 DATE NO. PART NO. NAME DESCRIPTION ASSEM.PART NO. ASSEM.DWG. NAME SPECIFICATION /MATERIAL 斗笠式刀庫 (DRUM & UMBRELLA TYPE AUTOMATIC TOOL) QUANTITY 31 GA 門蓋固定軸 Kier door fixed axis SPHC 1 32 US 軸套心軸 Bushing rod SCM US 隔環 Spacer ring S45C 1 34 US 彈簧銷套 1 Spring pin bush S45C US 彈簧銷套 2 Spring pin bush S45C US 定位鍵 Key SPHC 8 37 ZA 調整塊 Adjusted piece SS BA ZZ 深槽滾珠軸承 Deep groove ball bearing 6004ZZ 2 39 BF 軸承 bushing IKO IRT REMARK 40 BL 自潤軸承 Self lubricating bearing Ø30xØ34x20L 4 LFB BN 斜角滾柱軸承 Roller bearing CA000000S10 軸用 C 型扣 C snap ring S EA SENSOR E2E-X1R5F JA 度快速接頭 90 quick coupling Ø8-1/4" 2 45 WA 彈簧墊圈 Spring washer M WA 彈簧墊圈 Spring washer M WA 彈簧墊圈 Spring washer M WA 彈簧墊圈 Spring washer M WB 平墊圈 Flat washer M WB 平墊圈 Flat washer M WB 平墊圈 Flat washer M WC 六角螺帽 Hex. nut M5XP0.8X4T 4 53 WC 六角螺帽 Hex. nut M6XP1.0X5T 6 54 WC 六角螺帽 Hex. nut M10XP1.5X8T 2 55 WD 六角承窩螺栓 Hex. socket head screw M5XP0.8X12L WD 六角承窩螺栓 Hex. socket head screw M5XP0.8X20L 1 57 WD 六角承窩螺栓 Hex. socket head screw M5XP0.8X30L 1 58 WD 六角承窩螺栓 Hex. socket head screw M5XP0.8X60L 4 59 WD 六角承窩螺栓 Hex. socket head screw M6XP1.0X16L 5 91
63 MODEL HYG-308/408 ASSEM.PART NO. DATE NO. PART NO. NAME DESCRIPTION ASSEM.DWG. NAME SPECIFICATION /MATERIAL 斗笠式刀庫 (DRUM & UMBRELLA TYPE AUTOMATIC TOOL) QUANTITY 60 WD 六角承窩螺栓 Hex. socket head screw M6XP1.0X20L WD 六角承窩螺栓 Hex. socket head screw M6XP1.0X30L 4 62 WD 六角承窩螺栓 Hex. socket head screw M6XP1.0X35L 4 63 WD 六角承窩螺栓 Hex. socket head screw M6XP1.0X40L 4 64 WD 六角承窩螺栓 Hex. socket head screw M8XP1.25X20L 4 65 WD 六角承窩螺栓 Hex. socket head screw M8XP1.25X30L 5 66 WD 六角承窩頭螺栓 Hex. socket head screw M8XP1.25X40L 6 67 WD 六角承窩頭螺栓 Hex. socket head screw M8XP1.25X50L 1 68 WD 六角承窩頭螺栓 Hex. socket head screw M10XP1.5X60L 2 69 WE A 外六角螺栓 Hex. head screw M6XP1.0X12L 1 70 WE A 外六角螺栓 Hex. head screw M10XP1.5X60L 1 71 WF 六角孔平頭螺栓 Flat head screw M6XP1.0X10L 8 72 WG 止付螺栓 Set screw M5XP0.8X10L 4 73 WG 止付螺栓 Set screw M6XP1.0X16L 4 74 WH 圓頭螺栓 Oval socket head screw M5XP0.8X10L 8 75 WH 圓頭螺栓 Oval socket head screw M5XP0.8X16L 2 76 WK 吊環 Hand ring M WL00000AW05 防鬆墊圈 Bearing lock washer AW WM00000AN04 鎖緊螺帽 Bearing lock nut AN04 M20xP WM00000AN05 鎖緊螺帽 Bearing lock nut AN05 M25xP XD 平行銷 Straight pin Ø6x30L 2 Air cylinder for 250mm 81 GA 氣缸 CUMAQHNR63X500 1 travel Air cylinder for 500mm GA L travel 1 82 GA 氣缸固定座 Cylinder locating plate SS41 1 REMARK 92
64 MODEL HYG-308/408 DATE NO. PART NO. NAME DESCRIPTION ASSEM.PART NO. ASSEM.DWG. NAME SPECIFICATION /MATERIAL 斗笠式刀庫 (DRUM & UMBRELLA TYPE AUTOMATIC TOOL) QUANTITY 83 GA 氣缸心軸固定座 Cylinder shaft locating plate SS GA 介面座固定板 ATC sliding plate SS GA 出貨固定板 Shipping locating plate SPHC 2 86 GA 介面座 ATC column locating bracket SS GA-ACER090 線軌 Linear guideway 2 REMARK 93
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